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Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual]

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The 650 V-Twin 4x4 FIS, produced in 2004, is a robust utility all-terrain vehicle recognized for its powerful V-Twin engine, 4x4 capability, and advanced Fuel Injection System. This model, often featuring a distinctive green finish, was engineered to provide reliable performance for demanding tasks, positioning itself competitively within the ATV market alongside notable models from other manufacturers. Its design emphasizes a durable platform capable of handling various terrains and workloads, making it a capable choice for both work and recreational use. This comprehensive factory parts manual serves as an essential resource for owners and technicians. It provides detailed illustrations, exploded views, and part numbers for accurate component identification and ordering. The manual covers a wide array of systems, including the engine, drivetrain, suspension, steering, brakes, and electrical components, facilitating the maintenance and restoration of the 650 V-Twin 4x4 FIS. Its searchable text format and printable options ensure accessibility for all users. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Model Code: A2004ISR4BUSS Color Code: GREEN Product Type: Parts Manual Product Name: Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual] PDF Download 👋 Introduction Market Position Market Segment: Utility All-Terrain Vehicle (ATV) Competitive Analysis Competitors: Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Suzuki King Quad Key Features Vehicle Key Features: V-Twin engine, 4x4 capability, Fuel Injection System (FIS), Green color option, robust utility platform. Key Features Manual Key Features: Factory original parts catalog, detailed exploded views, comprehensive part numbering for accurate ordering, essential for maintenance and restoration. 📋 Manual Details Coverage Areas Systems Covered: Accelerator, Air Intake, Battery And Starter Motor, Cam Chain, Canopy And Taillight, Cargo Box And Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft And Piston, Cylinder, Cylinder Head And Camshaft/Valve, Dash, Drive Train, Engine And Exhaust, Frame And Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood And Headlight, Magneto, Oil Filter/Pump, Rear And Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel And Tire, Wiring Harness Page Count Page Count: Not explicitly stated, but implies comprehensive coverage based on listed components. Manual Type Manual Type: Factory Parts Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Crankshaft, Piston, Cylinder, Cylinder Head, Camshaft, Valves, Cam Chain, Oil Filter/Pump, Cooling System, Water Pump, Magneto, Throttle Body, Air Intake, Exhaust System Drivetrain Systems: Drive Train, Front Drive Gearcase, Rear And Parking Brake, Secondary Drive, Secondary Transmission, Transmission, Gear Shifting, Shifter, Starter Clutch Suspension And Steering: Front Suspension, Rear Suspension, Steering, Sway Bar Electrical Systems Electrical Components: Battery And Starter Motor, Wiring Harness, Magneto Body And Chassis Body Chassis Components: Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Dash, Frame And Related Parts, Gas Tank, Hood And Headlight, Seat, Tilt Frame, Wheel And Tire Procedures Included Procedures: Overhaul, Disassembly, Assembly Technical Depth Technical Depth: Detailed illustrations, exploded views, parts lists for component identification and replacement. Not a repair or diagnostic manual, but essential for part sourcing and understanding assembly. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable, Zoomable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable Text ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-Stroke Engine Displacement: Approximately 650cc (Specific bore and stroke likely detailed within the manual, not provided in product info) Performance Horsepower: Estimated 40-50 HP range (typical for this class and era) Torque: Estimated 35-45 lb-ft range (typical for this class and era) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-Cooled Ignition System Ignition Type: Electronic Ignition Lubrication System Oil Type: Likely SAE 10W-40 or 20W-50 Synthetic/Mineral Blend (Specifics in manual) Oil Capacity: Approximately 2.5-3.0 Quarts (Specifics in manual) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT is standard for this model) Features Drive Modes: 2WD/4WD selectable, likely with front differential lock engagement (FIS implies this). Gear Reduction: Likely includes High, Low, Neutral, Reverse, Park (standard ATV transmission layout). Fluid Specifications Transmission Fluid Type: CVT Belt Drive Fluid / Gearcase Oil (Specifics in manual) Transmission Fluid Capacity: Separate capacities for primary (CVT) and secondary (gearcase) likely exist (Specifics in manual). 📐 Dimensions Exterior Length: Approx. 82-85 inches Width: Approx. 46-48 inches Height: Approx. 48-50 inches Weights Dry Weight: Approx. 650-700 lbs (Varies by configuration) Payload Capacity: Likely 200-300 lbs (total for racks) Towing Capacity: Likely 600-1000 lbs (Check specific model rating) Wheelbase Wheelbase: Approx. 50-52 inches Ground Clearance Ground Clearance: Approx. 10-12 inches 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant ATV safety standards of the era. Specific crash ratings not applicable as per industry norms...
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Sku: 42254
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Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual]Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual]Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual]Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual]
The 650 V-Twin 4x4 FIS, produced in 2004, is a robust utility all-terrain vehicle recognized for its powerful V-Twin engine, 4x4 capability, and advanced Fuel Injection System. This model, often featuring a distinctive green finish, was engineered to provide reliable performance for demanding tasks, positioning itself competitively within the ATV market alongside notable models from other manufacturers. Its design emphasizes a durable platform capable of handling various terrains and workloads, making it a capable choice for both work and recreational use. This comprehensive factory parts manual serves as an essential resource for owners and technicians. It provides detailed illustrations, exploded views, and part numbers for accurate component identification and ordering. The manual covers a wide array of systems, including the engine, drivetrain, suspension, steering, brakes, and electrical components, facilitating the maintenance and restoration of the 650 V-Twin 4x4 FIS. Its searchable text format and printable options ensure accessibility for all users.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
650 V-Twin 4x4 FIS
Year:
2004
Model Code:
A2004ISR4BUSS
Color Code:
GREEN
Product Type:
Parts Manual
Product Name:
Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP A2004ISR4BUSS [Parts Manual] PDF Download
👋 Introduction
Market Position
Market Segment:
Utility All-Terrain Vehicle (ATV)
Competitive Analysis
Competitors:
Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Suzuki King Quad
Key Features Vehicle
Key Features:
V-Twin engine, 4x4 capability, Fuel Injection System (FIS), Green color option, robust utility platform.
Key Features Manual
Key Features:
Factory original parts catalog, detailed exploded views, comprehensive part numbering for accurate ordering, essential for maintenance and restoration.
📋 Manual Details
Coverage Areas
Systems Covered:
Accelerator, Air Intake, Battery And Starter Motor, Cam Chain, Canopy And Taillight, Cargo Box And Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft And Piston, Cylinder, Cylinder Head And Camshaft/Valve, Dash, Drive Train, Engine And Exhaust, Frame And Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood And Headlight, Magneto, Oil Filter/Pump, Rear And Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel And Tire, Wiring Harness
Page Count
Page Count:
Not explicitly stated, but implies comprehensive coverage based on listed components.
Manual Type
Manual Type:
Factory Parts Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Crankshaft, Piston, Cylinder, Cylinder Head, Camshaft, Valves, Cam Chain, Oil Filter/Pump, Cooling System, Water Pump, Magneto, Throttle Body, Air Intake, Exhaust System
Drivetrain Systems:
Drive Train, Front Drive Gearcase, Rear And Parking Brake, Secondary Drive, Secondary Transmission, Transmission, Gear Shifting, Shifter, Starter Clutch
Suspension And Steering:
Front Suspension, Rear Suspension, Steering, Sway Bar
Electrical Systems
Electrical Components:
Battery And Starter Motor, Wiring Harness, Magneto
Body And Chassis
Body Chassis Components:
Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Dash, Frame And Related Parts, Gas Tank, Hood And Headlight, Seat, Tilt Frame, Wheel And Tire
Procedures Included
Procedures:
Overhaul, Disassembly, Assembly
Technical Depth
Technical Depth:
Detailed illustrations, exploded views, parts lists for component identification and replacement. Not a repair or diagnostic manual, but essential for part sourcing and understanding assembly.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable, Zoomable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Searchable Text
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-Stroke
Engine Displacement:
Approximately 650cc (Specific bore and stroke likely detailed within the manual, not provided in product info)
Performance
Horsepower:
Estimated 40-50 HP range (typical for this class and era)
Torque:
Estimated 35-45 lb-ft range (typical for this class and era)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Cooling System
Cooling Method:
Liquid-Cooled
Ignition System
Ignition Type:
Electronic Ignition
Lubrication System
Oil Type:
Likely SAE 10W-40 or 20W-50 Synthetic/Mineral Blend (Specifics in manual)
Oil Capacity:
Approximately 2.5-3.0 Quarts (Specifics in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmissions:
N/A (CVT is standard for this model)
Features
Drive Modes:
2WD/4WD selectable, likely with front differential lock engagement (FIS implies this).
Gear Reduction:
Likely includes High, Low, Neutral, Reverse, Park (standard ATV transmission layout).
Fluid Specifications
Transmission Fluid Type:
CVT Belt Drive Fluid / Gearcase Oil (Specifics in manual)
Transmission Fluid Capacity:
Separate capacities for primary (CVT) and secondary (gearcase) likely exist (Specifics in manual).
📐 Dimensions
Exterior
Length:
Approx. 82-85 inches
Width:
Approx. 46-48 inches
Height:
Approx. 48-50 inches
Weights
Dry Weight:
Approx. 650-700 lbs (Varies by configuration)
Payload Capacity:
Likely 200-300 lbs (total for racks)
Towing Capacity:
Likely 600-1000 lbs (Check specific model rating)
Wheelbase
Wheelbase:
Approx. 50-52 inches
Ground Clearance
Ground Clearance:
Approx. 10-12 inches
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant ATV safety standards of the era. Specific crash ratings not applicable as per industry norms for ATVs.
Active Features
Active Safety:
4WD System for enhanced traction, reliable braking system (front and rear).
Passive Features
Passive Safety:
Handlebar guards, integrated lighting, secure seating position.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, fuel gauge, indicator lights. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
The 'FIS' designation indicates Fuel Injection System, an advancement in engine management for better throttle response and efficiency.
Connectivity
Connectivity Features:
N/A (No integrated connectivity features typical for this era and vehicle type).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100-200 hours or 6-12 months (Specifics in manual)
Spark Plug Replacement:
Every 1000-2000 miles or annually (Specifics in manual)
Air Filter Cleaning Replacement:
Frequent checks recommended, clean every 50 hours, replace as needed (Specifics in manual)
Cv Belt Inspection Replacement:
Inspect every 50-100 hours, replace based on wear (Specifics in manual)
Fluid Specifications
Coolant Type:
Ethylene Glycol Antifreeze / Coolant (Specifics in manual)
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (Specifics in manual)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, front differential seals, starter motor brushes.
Potential Failures:
EFI sensor issues, occasional overheating if cooling system maintenance is neglected, U-joint wear.
📚 Vehicle History
Brand Heritage
Brand Origins:
Arctic Cat is an American manufacturer with a long history in snowmobiles and ATVs, known for performance and utility.
Model Evolution
Model Lineage:
The 650 V-Twin series represented a significant step up in power and technology for Arctic Cat's ATV line in the early 2000s, often featuring a robust Kawasaki-sourced engine.
Production
Manufacturing Location:
Likely manufactured in North America (USA or Canada).
Production Period:
The 650 V-Twin was a key model for Arctic Cat in the mid-2000s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2004 650 V-Twin are not readily recalled, Arctic Cat ATVs of this period were generally well-regarded for their power and utility in their respective segments.
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