Arctic Cat EXT 600 1990-1998 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: EXT 600 Production Years Covered: 1990-1998 Codes Vehicle Type: Snowmobile 👋 Introduction Market Position Target Audience: Arctic Cat EXT 600 owners and independent repair shops seeking comprehensive service information. Competitive Analysis Value Proposition: Provides access to genuine factory service data, enabling owners to perform maintenance and repairs themselves, saving significant labor costs ($50-$60 per hour). Key Features Content Richness: Hundreds of pages packed with illustrations, diagrams, specifications, and step-by-step procedures. Usability: Easy to navigate with a numbered table of contents and searchable PDF functionality for quick information retrieval. Detail Level: Detailed substeps, notes, cautions, warnings, and enlarged inset views for critical components. 📋 Manual Details Coverage Areas Manual Scope: Complete factory service and repair Page Count Estimated Page Count: Hundreds of pages (printable) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage of engine systems, including diagnosis and repair. Fuel System: Detailed procedures for fuel system maintenance, troubleshooting, and repair. Exhaust Systems: Coverage of exhaust system components, maintenance, and repair. Electrical Systems: In-depth troubleshooting, repair procedures, and detailed wiring diagrams. Oil Injection Systems: Specific guidance on oil injection system maintenance and service. Cooling Systems: Maintenance and repair procedures for the cooling system. Recoil Systems: Procedures for servicing and repairing the recoil starter system. Drive Systems: Detailed information on drive system maintenance and repair. Brake System: Brake system maintenance, troubleshooting, and repair guidance. Driven Shaft: Service and repair procedures for the driven shaft assembly. Dropcase: Coverage of the dropcase assembly, including maintenance and repair. Driveshaft: Detailed procedures for driveshaft inspection, maintenance, and repair. Front Suspension: Maintenance and repair of the front suspension system. Steering System: Procedures for steering system maintenance, adjustment, and repair. Track And Rear Suspension: Comprehensive coverage of track and rear suspension maintenance and repair. Off Season Storage: Guidance on proper off-season storage procedures. Procedures Included General Information: Provides foundational information about the snowmobile and its systems. Troubleshooting: Advanced troubleshooting guide for diagnosing and correcting faults. Lubrication: Specific lubrication points and fluid recommendations. Maintenance: Routine maintenance procedures for optimal performance and longevity. Tune Up: Step-by-step tune-up procedures for the engine. Adjustment For Special Use: Guidance on adjustments for specific operating conditions or specialized use. Diagnostics: Techniques for diagnosing engine fault symptoms and system malfunctions. Repair Methods: Step-by-step repair procedures for all covered systems. Wiring Diagrams: Detailed and traceable wiring diagrams for electrical system troubleshooting. Engine Management Systems: Understanding and analyzing engine management system operations. Common Fixes: Identification of common issues and their solutions. Prevention Tips: Proactive tips to prevent minor problems from escalating. Technical Depth Depth: Covers fundamentals to advanced repair and diagnostic procedures, mirroring factory technician knowledge. Documentation Type: Actual genuine factory repair manuals, not third-party. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction, allows printing of individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download - printable on user's choice of paper) File Delivery Delivery Method: Instant download link provided on checkout page after payment. Software Requirements Reader: Adobe PDF Reader required. Compatibility Operating Systems: Compatible with all PC-based Windows operating systems and Mac. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, twin-cylinder (specific displacement assumed to be 597cc based on '600' designation, although not explicitly stated in product info). Performance Horsepower: Estimated range of 80-95 HP (typical for 600cc class in this era, requires manual confirmation). Torque: Refer to manual for specific torque figures. Fuel System Carburetion: Likely Mikuni or Keihin carburetors (specific model and size to be confirmed in manual). Fuel Type: Unleaded gasoline (specified in manual). Oil Injection Oil Type: 2-stroke synthetic or semi-synthetic oil (specific Arctic Cat or API TC rated oil recommended in manual). 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with a drive clutch and driven clutch. Optional Optional Transmissions: N/A (CVT is standard for this model). Features Gear Reduction: Refer to manual for specific gear reduction ratios. Clutch Maintenance: Manual includes procedures for clutch inspection, cleaning, and adjustment. 📐 Dimensions Exterior Overall Length: Refer to specific model year specifications in manual. Overall Width: Refer to specific model year specifications in manual. Weights Dry Weight: Typically in the range of 450-500 lbs (verify with manual). 🛡️ Safety Features Ratings Crash Test Ratings: N/A for snowmobiles; safety is based on design and operational guidelines. Active Features Braking System: Hydraulic disc brake (typically rear). Passive Features Lighting: Headlight, taillight, and brake light. 💡 Technology Features Infotainment Instrumentation: Basic analog gauges for speed, RPM, fuel level, coolant temperature, and warning lights. Driver Assistance Electronic Aids: Minimal; relies on mechanical systems and driver input. Connectivity Connectivity Features: N/A (Designed for mechanical operation). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific recommendations on 2-stroke...
Arctic Cat EXT 600 owners and independent repair shops seeking comprehensive service information.
Competitive Analysis
Value Proposition:
Provides access to genuine factory service data, enabling owners to perform maintenance and repairs themselves, saving significant labor costs ($50-$60 per hour).
Key Features
Content Richness:
Hundreds of pages packed with illustrations, diagrams, specifications, and step-by-step procedures.
Usability:
Easy to navigate with a numbered table of contents and searchable PDF functionality for quick information retrieval.
Detail Level:
Detailed substeps, notes, cautions, warnings, and enlarged inset views for critical components.
📋 Manual Details
Coverage Areas
Manual Scope:
Complete factory service and repair
Page Count
Estimated Page Count:
Hundreds of pages (printable)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of engine systems, including diagnosis and repair.
Fuel System:
Detailed procedures for fuel system maintenance, troubleshooting, and repair.
Exhaust Systems:
Coverage of exhaust system components, maintenance, and repair.
Electrical Systems:
In-depth troubleshooting, repair procedures, and detailed wiring diagrams.
Oil Injection Systems:
Specific guidance on oil injection system maintenance and service.
Cooling Systems:
Maintenance and repair procedures for the cooling system.
Recoil Systems:
Procedures for servicing and repairing the recoil starter system.
Drive Systems:
Detailed information on drive system maintenance and repair.
Brake System:
Brake system maintenance, troubleshooting, and repair guidance.
Driven Shaft:
Service and repair procedures for the driven shaft assembly.
Dropcase:
Coverage of the dropcase assembly, including maintenance and repair.
Driveshaft:
Detailed procedures for driveshaft inspection, maintenance, and repair.
Front Suspension:
Maintenance and repair of the front suspension system.
Steering System:
Procedures for steering system maintenance, adjustment, and repair.
Track And Rear Suspension:
Comprehensive coverage of track and rear suspension maintenance and repair.
Off Season Storage:
Guidance on proper off-season storage procedures.
Procedures Included
General Information:
Provides foundational information about the snowmobile and its systems.
Troubleshooting:
Advanced troubleshooting guide for diagnosing and correcting faults.
Lubrication:
Specific lubrication points and fluid recommendations.
Maintenance:
Routine maintenance procedures for optimal performance and longevity.
Tune Up:
Step-by-step tune-up procedures for the engine.
Adjustment For Special Use:
Guidance on adjustments for specific operating conditions or specialized use.
Diagnostics:
Techniques for diagnosing engine fault symptoms and system malfunctions.
Repair Methods:
Step-by-step repair procedures for all covered systems.
Wiring Diagrams:
Detailed and traceable wiring diagrams for electrical system troubleshooting.
Engine Management Systems:
Understanding and analyzing engine management system operations.
Common Fixes:
Identification of common issues and their solutions.
Prevention Tips:
Proactive tips to prevent minor problems from escalating.
Technical Depth
Depth:
Covers fundamentals to advanced repair and diagnostic procedures, mirroring factory technician knowledge.
Documentation Type:
Actual genuine factory repair manuals, not third-party.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction, allows printing of individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download - printable on user's choice of paper)
File Delivery
Delivery Method:
Instant download link provided on checkout page after payment.
Software Requirements
Reader:
Adobe PDF Reader required.
Compatibility
Operating Systems:
Compatible with all PC-based Windows operating systems and Mac.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, twin-cylinder (specific displacement assumed to be 597cc based on '600' designation, although not explicitly stated in product info).
Performance
Horsepower:
Estimated range of 80-95 HP (typical for 600cc class in this era, requires manual confirmation).
Torque:
Refer to manual for specific torque figures.
Fuel System
Carburetion:
Likely Mikuni or Keihin carburetors (specific model and size to be confirmed in manual).
Fuel Type:
Unleaded gasoline (specified in manual).
Oil Injection
Oil Type:
2-stroke synthetic or semi-synthetic oil (specific Arctic Cat or API TC rated oil recommended in manual).
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with a drive clutch and driven clutch.
Optional
Optional Transmissions:
N/A (CVT is standard for this model).
Features
Gear Reduction:
Refer to manual for specific gear reduction ratios.
Clutch Maintenance:
Manual includes procedures for clutch inspection, cleaning, and adjustment.
📐 Dimensions
Exterior
Overall Length:
Refer to specific model year specifications in manual.
Overall Width:
Refer to specific model year specifications in manual.
Weights
Dry Weight:
Typically in the range of 450-500 lbs (verify with manual).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for snowmobiles; safety is based on design and operational guidelines.
Active Features
Braking System:
Hydraulic disc brake (typically rear).
Passive Features
Lighting:
Headlight, taillight, and brake light.
💡 Technology Features
Infotainment
Instrumentation:
Basic analog gauges for speed, RPM, fuel level, coolant temperature, and warning lights.
Driver Assistance
Electronic Aids:
Minimal; relies on mechanical systems and driver input.
Connectivity
Connectivity Features:
N/A (Designed for mechanical operation).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific recommendations on 2-stroke oil injection system checks and top-off intervals.
Spark Plug Replacement:
Typical interval of 1,000-2,000 miles or annually (verify with manual).
Clutch Inspection:
Recommended annually or every 1,500 miles.
Fluid Specifications
Coolant Type:
Permanent type antifreeze/coolant, ethylene glycol based (specific mixture ratio in manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (verify specific recommendation in manual).
Known Issues
Common Problems:
Potential for carburetor wear, clutch issues, and aging electrical components (manual provides detailed troubleshooting for these).
Maintenance Tasks
Pre Ride Inspection:
Manual outlines essential pre-ride checks for safety and reliability.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat, a long-standing and respected manufacturer of snowmobiles and ATVs.
Model Evolution
Ext Series Context:
The EXT series was a popular line of performance and touring snowmobiles from Arctic Cat during the 1990s.
Production
Manufacturing Location:
Arctic Cat manufacturing facilities (primary in Thief River Falls, Minnesota, USA).
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Arctic Cat is recognized for producing durable and capable snowmobiles.