Arctic Cat EXT 600 1990-1998 Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
EXT 600
Model Variant:
Snowmobile
Year Range:
1990-1998
Codes
Engine Displacement:
600cc (approximate, specific variations may exist)
Engine Type:
Two-stroke, Liquid-cooled
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, avoids costly dealer service
Key Features
Content Depth:
Complete official full factory service repair manual
Delivery Advantage:
Instant download, no shipping or waiting for physical media
Content Format:
Printable and savable to hard-drive or CD-ROM
📋 Manual Details
Coverage Areas
All Styles Covered:
Yes
Page Count
Estimated Pages:
Hundreds (exact count not specified but indicated as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
General Information:
Included
Troubleshooting:
Included
Lubrication:
Included
Maintenance:
Included
Tune Up:
Included
Adjustment For Special Use:
Included
Engine:
Included
Fuel System:
Included
Exhaust Systems:
Included
Electrical Systems:
Included
Oil Injection Systems:
Included
Cooling Systems:
Included
Recoil Systems:
Included
Drive Systems:
Included
Brake System:
Included
Driven Shaft:
Included
Dropcase:
Included
Driveshaft:
Included
Front Suspension:
Included
Steering:
Included
Track And Rear Suspension:
Included
Off Season Storage:
Included
Wiring Diagrams:
Included
Index:
Included
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Diagnostics:
Combined with electrical service for ease of use
Maintenance Tasks:
Covered in detail
Tune Up Procedures:
Covered
Adjustment Procedures:
For special use applications
Technical Depth
Detail Level:
In-depth, suitable for DIY and experienced mechanics
Visual Aids:
Hundreds of photos and illustrations
Instruction Format:
Numbered instructions, detailed substeps
Critical Information Highlighting:
Notes, cautions, and warnings throughout
Illustration Matching:
Bold figure numbers to match illustrations with instructions
Part Identification:
Enlarged inset views for detailed examination of parts
Navigation:
Numbered table of contents for fast information retrieval
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable in its entirety or selected pages, without restriction
Binding Type
Delivery Method:
Download link provided after payment
Paper Type
Physical Format:
Not applicable (digital download)
Software Requirements
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, piston-ported
Cooling Method:
Liquid-cooled
Cylinder Configuration:
Vertical twin (typical for this era 600cc engine)
Performance
Horsepower Estimate:
Approximately 90-110 HP (specific output varied by year and tuning)
Torque Estimate:
Not specified in product info, but substantial for its class.
Fuel System
Carburetion:
Dual Mikuni VM series carburetors (common for this model)
Fuel Type:
Unleaded gasoline (typically 87-91 octane recommended)
🔧 Transmission
Standard
Type:
Arctic Cat's own PVT (Primary Variable Transmission) clutch system (CVT)
Drive System:
Chain drive to track
Features
Clutch System:
Includes detailed information on primary and secondary clutch maintenance, calibration, and belt replacement.
📐 Dimensions
Weights
Dry Weight Estimate:
Approximately 470-500 lbs (varies by year and configuration)
Payload Capacity:
Not specified in product info, but designed for single rider use.
Cargo
Storage Compartments:
Typically includes under-seat storage and potentially rear rack options.
🛡️ Safety Features
Passive Features
Hand Warmers Throttle Warmers:
Standard on most models, covered in electrical/tune-up sections.
💡 Technology Features
Infotainment
Dashboard Features:
Includes information on gauges (speedometer, tachometer, temperature), indicator lights, and their function.
Driver Assistance
Lighting System:
Details on headlight, taillight, and brake light operation and maintenance.
Connectivity
Electrical System Diagnostics:
Comprehensive coverage of electrical system troubleshooting and wiring diagrams for diagnosing issues.
🔧 Maintenance
Service Intervals
Clutch Maintenance:
Recommendations for cleaning, inspection, and lubrication of clutches.
Spark Plug Replacement:
Intervals and specifications provided in tune-up section.
Track Tension Adjustment:
Procedures for maintaining proper track tension.
Fluid Specifications
2 Stroke Oil:
Specifications for recommended oil type and oil injection system setup (likely API TC or JASO FD rated synthetic or semi-synthetic).
Coolant:
Type and mixture ratio for liquid-cooled system (typically ethylene glycol based antifreeze).
Chaincase Oil:
Specifications for chaincase lubrication (e.g., SAE 80W-90 gear oil).
Known Issues
Suspension Wear:
Potential for wear on A-arm bushings and shock components over time, covered in suspension sections.
Clutch Belt Wear:
Standard CVT belt wear and replacement procedures are critical and detailed.
Recoil Starter Issues:
Common issues with recoil starter mechanisms addressed.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc.
Model Evolution
Lineage:
The EXT 600 was a significant model for Arctic Cat during the 1990s, known for its performance and comfort, often positioned as a trail-oriented sled.
Production
Production Period:
1990-1998