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2006 Arctic CAT T660 Turbo TOURING LE Full Service Manual

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Basic Information Identification Make: Arctic Cat Model: T660 Turbo Touring LE Year: 2006 Codes Model Code: Likely internal Arctic Cat chassis/model designation for the T660 Turbo Touring LE Introduction Market Position Segment: Luxury Touring Snowmobile Competitive Analysis Key Competitors: Likely competing with other high-end touring snowmobiles from brands like Ski-Doo, Yamaha, and Polaris that offered comfort, power, and features for long-distance riding. Key Features Performance Focus: Designed for comfort and performance on long rides, featuring a powerful turbocharged engine and a touring-oriented chassis. Target Audience: Snowmobile enthusiasts prioritizing comfort, cargo capacity, and reliable performance for multi-day excursions or riding with a passenger. Manual Details Coverage Areas Vehicle Scope: All 2006 Arctic Cat T660 Turbo Touring LE Snowmobiles Page Count Estimated Page Count: Estimated 700-1200 pages (typical for comprehensive service manuals of this era and scope) Manual Type Type: Full Service Manual / Repair Manual Coverage Type: Service and Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, tuning, fuel system, lubrication, cooling, turbocharging system Drivetrain: Drive clutch, driven clutch, chaincase, gears, track system, suspension components Electrical: Ignition system, lighting, charging system, starter, wiring diagrams, sensors, diagnostic codes Chassis Body: Frame, body panels, seating, handlebars, controls, storage, skis, bumpers Braking System: Hydraulic brake system, caliper, master cylinder, brake fluid, rotor Turbocharging System: Specific coverage for turbocharger components, wastegate, intercooler (if applicable), and associated plumbing and diagnostics. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, spark plug replacement, track tension adjustment, coolant checks Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding based on symptoms, error code interpretation Repair: Step-by-step instructions for component replacement, engine rebuilds, transmission repairs, electrical system diagnostics and repair, suspension overhaul Diagnostics: Detailed diagnostic flowcharts, interpretation of diagnostic trouble codes (DTCs), testing procedures for electrical components and sensors Suspension Adjustment: Detailed instructions for adjusting front and rear suspension settings, including shock absorbers and torsion springs, for optimal ride comfort and handling. Engine Rebuild: Complete step-by-step instructions for engine disassembly, cleaning, inspection, component replacement (pistons, rings, valves, bearings), and reassembly with torque specifications. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and adjustments to complete engine teardown, rebuilds, and advanced electrical system diagnostics. Wiring Diagrams: Comprehensive, color-coded wiring diagrams for all electrical systems, aiding in troubleshooting and repair. Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality Zoom: Zoom IN/OUT enabled Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Engine Specifications Primary Engine Engine Type: Four-stroke, turbocharged, liquid-cooled, inline-3 cylinder Engine Displacement: 660 cc (approximate) Fuel System: Electronic Fuel Injection (EFI) Performance Horsepower: Approximately 110-120 HP (Turbocharged, may vary slightly) Torque: Specific torque figures not readily available without official documentation, but expected to be robust due to turbocharging. Fuel System Turbocharger Details: Factory-installed turbocharger system for enhanced power and torque delivery. Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Drive System: Arctic Drive System (ADS) with primary and secondary clutches Features Clutch Calibration: Tuned for optimal power delivery across the RPM range, suitable for touring and carrying passengers/cargo. Chaincase Gear Ratios: Specific gear ratios for the chaincase are detailed within the service manual for maintenance and adjustment. Dimensions Exterior Overall Length: Typically around 120-130 inches for touring models of this era. Overall Width: Typically around 47-48 inches. Weights Dry Weight: Likely in the range of 650-750 lbs, a common weight for loaded touring sleds. Seating Capacity: 2-up (designed for rider and passenger) Safety Features Ratings Crash Test Results: Not applicable for snowmobiles in the same way as automobiles; safety is based on design, handling, and rider input. Active Features Braking System: Hydraulic disc brake for reliable stopping power. Engine Braking: CVT system provides inherent engine braking during deceleration. Passive Features Lighting: Headlights and taillights for visibility. Ergonomics: Designed for comfortable rider positioning during extended operation. Technology Features Infotainment Instrument Cluster: Digital and analog gauges displaying speed, RPM, fuel level, temperature, and diagnostic indicators. Lighting Controls: Headlight high/low beam selection, possibly auxiliary lighting controls. Driver Assistance Reverse Gear: Many touring models of this era included a manual or electric reverse gear system for easier maneuverability. Connectivity Diagnostic Ports: Diagnostic connectors for electronic troubleshooting, accessible via the manual's diagnostic section. Maintenance Service Intervals Oil Change Interval: Typically every 1,500-2,500 miles or annually, as specified in the manual. Spark Plug Replacement: Recommended at specific mileage intervals or based on inspection (details in manual). Track Lubrication: Regular inspection and lubrication of track components and tunnel. Fluid Specifications Engine Oil: Specific API classification and viscosity grade (e.g., SAE 0W-40 or 5W-40 Synthetic) as detailed in the manual. Coolant: Specific type and mixture ratio of antifreeze/coolant (e.g., ethylene glycol based with corrosion inhibitors). Brake Fluid: DOT 4 hydraulic brake fluid. Known Issues Turbo Wear: Potential for turbocharger wear over...
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2006 Arctic CAT T660 Turbo TOURING LE Full Service Manual
Basic Information
Identification
Make: Arctic Cat
Model: T660 Turbo Touring LE
Year: 2006
Codes
Model Code: Likely internal Arctic Cat chassis/model designation for the T660 Turbo Touring LE
Introduction
Market Position
Segment: Luxury Touring Snowmobile
Competitive Analysis
Key Competitors: Likely competing with other high-end touring snowmobiles from brands like Ski-Doo, Yamaha, and Polaris that offered comfort, power, and features for long-distance riding.
Key Features
Performance Focus: Designed for comfort and performance on long rides, featuring a powerful turbocharged engine and a touring-oriented chassis.
Target Audience: Snowmobile enthusiasts prioritizing comfort, cargo capacity, and reliable performance for multi-day excursions or riding with a passenger.
Manual Details
Coverage Areas
Vehicle Scope: All 2006 Arctic Cat T660 Turbo Touring LE Snowmobiles
Page Count
Estimated Page Count: Estimated 700-1200 pages (typical for comprehensive service manuals of this era and scope)
Manual Type
Type: Full Service Manual / Repair Manual
Coverage Type: Service and Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Complete engine disassembly, assembly, diagnostics, tuning, fuel system, lubrication, cooling, turbocharging system
Drivetrain: Drive clutch, driven clutch, chaincase, gears, track system, suspension components
Electrical: Ignition system, lighting, charging system, starter, wiring diagrams, sensors, diagnostic codes
Chassis Body: Frame, body panels, seating, handlebars, controls, storage, skis, bumpers
Braking System: Hydraulic brake system, caliper, master cylinder, brake fluid, rotor
Turbocharging System: Specific coverage for turbocharger components, wastegate, intercooler (if applicable), and associated plumbing and diagnostics.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, spark plug replacement, track tension adjustment, coolant checks
Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding based on symptoms, error code interpretation
Repair: Step-by-step instructions for component replacement, engine rebuilds, transmission repairs, electrical system diagnostics and repair, suspension overhaul
Diagnostics: Detailed diagnostic flowcharts, interpretation of diagnostic trouble codes (DTCs), testing procedures for electrical components and sensors
Suspension Adjustment: Detailed instructions for adjusting front and rear suspension settings, including shock absorbers and torsion springs, for optimal ride comfort and handling.
Engine Rebuild: Complete step-by-step instructions for engine disassembly, cleaning, inspection, component replacement (pistons, rings, valves, bearings), and reassembly with torque specifications.
Technical Depth
Depth: Comprehensive: Covers everything from basic maintenance and adjustments to complete engine teardown, rebuilds, and advanced electrical system diagnostics.
Wiring Diagrams: Comprehensive, color-coded wiring diagrams for all electrical systems, aiding in troubleshooting and repair.
Manual Specifications
File Format
Format: PDF
Print Quality
Printability: Full Printable
Zoom Functionality
Zoom: Zoom IN/OUT enabled
Binding Type
Binding: Not Applicable (Digital Download)
Paper Type
Paper Type: Not Applicable (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, turbocharged, liquid-cooled, inline-3 cylinder
Engine Displacement: 660 cc (approximate)
Fuel System: Electronic Fuel Injection (EFI)
Performance
Horsepower: Approximately 110-120 HP (Turbocharged, may vary slightly)
Torque: Specific torque figures not readily available without official documentation, but expected to be robust due to turbocharging.
Fuel System
Turbocharger Details: Factory-installed turbocharger system for enhanced power and torque delivery.
Transmission
Standard
Transmission Type: CVT (Continuously Variable Transmission)
Drive System: Arctic Drive System (ADS) with primary and secondary clutches
Features
Clutch Calibration: Tuned for optimal power delivery across the RPM range, suitable for touring and carrying passengers/cargo.
Chaincase Gear Ratios: Specific gear ratios for the chaincase are detailed within the service manual for maintenance and adjustment.
Dimensions
Exterior
Overall Length: Typically around 120-130 inches for touring models of this era.
Overall Width: Typically around 47-48 inches.
Weights
Dry Weight: Likely in the range of 650-750 lbs, a common weight for loaded touring sleds.
Seating Capacity: 2-up (designed for rider and passenger)
Safety Features
Ratings
Crash Test Results: Not applicable for snowmobiles in the same way as automobiles; safety is based on design, handling, and rider input.
Active Features
Braking System: Hydraulic disc brake for reliable stopping power.
Engine Braking: CVT system provides inherent engine braking during deceleration.
Passive Features
Lighting: Headlights and taillights for visibility.
Ergonomics: Designed for comfortable rider positioning during extended operation.
Technology Features
Infotainment
Instrument Cluster: Digital and analog gauges displaying speed, RPM, fuel level, temperature, and diagnostic indicators.
Lighting Controls: Headlight high/low beam selection, possibly auxiliary lighting controls.
Driver Assistance
Reverse Gear: Many touring models of this era included a manual or electric reverse gear system for easier maneuverability.
Connectivity
Diagnostic Ports: Diagnostic connectors for electronic troubleshooting, accessible via the manual's diagnostic section.
Maintenance
Service Intervals
Oil Change Interval: Typically every 1,500-2,500 miles or annually, as specified in the manual.
Spark Plug Replacement: Recommended at specific mileage intervals or based on inspection (details in manual).
Track Lubrication: Regular inspection and lubrication of track components and tunnel.
Fluid Specifications
Engine Oil: Specific API classification and viscosity grade (e.g., SAE 0W-40 or 5W-40 Synthetic) as detailed in the manual.
Coolant: Specific type and mixture ratio of antifreeze/coolant (e.g., ethylene glycol based with corrosion inhibitors).
Brake Fluid: DOT 4 hydraulic brake fluid.
Known Issues
Turbo Wear: Potential for turbocharger wear over time if not maintained properly, especially with high mileage or aggressive use. The manual will cover inspection and potential rebuilds.
Belt Maintenance: CVT belt inspection for wear and tear, and replacement as per schedule is crucial for performance and to prevent drivetrain damage.
Fuel System Cleaning: Regular cleaning or servicing of fuel injectors and system may be recommended for optimal performance, especially with turbocharging.
Vehicle History
Brand Heritage
Manufacturer: Arctic Cat is a long-standing manufacturer of snowmobiles, known for innovation and performance.
Model Evolution
T660 Lineage: The T660 series was Arctic Cat's entry into the four-stroke touring market, often utilizing a Yamaha-sourced engine platform and adapting it with turbocharging.
Production
Production Years: The T660 platform was produced for several years in the mid-2000s, with the Turbo Touring LE being a specific, well-equipped variant.
Awards & Recognition
Recognitions
Industry Awards: Specific awards for the 2006 T660 Turbo Touring LE are not prominently documented; however, Arctic Cat models of this period generally received positive reviews for their touring capabilities and comfort.
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