2006 Arctic CAT Snowmobile T660 Turbo TOURING Service Manual
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Basic Information Identification Make: Arctic Cat Model: T660 Turbo Touring Year: 2006 Vehicle Type: Snowmobile Introduction Market Position Category: Performance Touring Snowmobile Competitive Analysis Segment: Competed in the 2-up touring segment, emphasizing comfort, power, and longer-distance trail riding. Key Features Powertrain: Turbocharged engine for enhanced performance, Touring configuration for passenger comfort. Design Philosophy: Designed for comfort and capability on extended trail rides, accommodating both rider and passenger. Manual Details Coverage Areas Covered Models: All 2006 Arctic Cat T660 Turbo Touring models Page Count Estimated Page Count: Typically 400-600 pages for a comprehensive service manual of this era and complexity. Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Detailed coverage of the T660 Turbo engine, including disassembly, assembly, tuning, and troubleshooting of turbocharger system. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, and related components. Cooling System: Radiator, coolant, coolant pump, thermostat, and associated hoses and connections. Ignition System: Ignition coils, spark plugs, ECU control, and troubleshooting of ignition faults. Drivetrain: Primary clutch, secondary clutch (driven clutch), drive belt inspection and replacement, chaincase, gears, and driveshaft. Suspension: Front suspension (A-arms, shocks, springs), rear suspension (articulated track system, front and rear shocks, torsion springs, idler wheels). Steering: Handlebar, steering post, tie rods, spindles, and lubrication points. Brakes: Hydraulic brake system, brake caliper, master cylinder, brake fluid, and rotor maintenance. Electrical System: Wiring diagrams, battery, charging system, lighting (headlights, taillights), starter motor, and sensors. Bodywork And Chassis: Body panels, seat, windshield, chassis components, and general inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication, track tension adjustment, suspension checks. Engine Overhaul: Complete engine disassembly, inspection, measurement, and reassembly with torque specifications. Clutch Service: Clutch inspection, cleaning, recalibration, weight and spring replacement, and belt installation. Troubleshooting: Systematic diagnostic procedures for common and complex issues, fault code interpretation (if applicable). Component Replacement: Step-by-step guides for replacing virtually all components, from minor parts to major assemblies. Electrical Diagnostics: Testing circuits, diagnosing electrical faults, using multimeter and test equipment. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine rebuilds and advanced diagnostics. Audience: Suitable for both DIY enthusiasts and professional mechanics. Manual Specifications File Format File Type: PDF Print Quality Printability: Full printable, allowing users to print specific sections or the entire manual. Zoom Capability Zoom Functionality: YES (allows zooming in on diagrams and text for clarity) Binding Type Binding: N/A (Digital PDF Download - No physical binding) Paper Type Paper Quality: N/A (Digital PDF Download - No physical paper) Engine Specifications Primary Engine Engine Type: 4-stroke, turbocharged, liquid-cooled Engine Family: T660 Engine Configuration: Inline 3-cylinder Displacement: 660 cc Fueling: Electronic Fuel Injection (EFI) with turbocharger Performance Horsepower: Approximately 100-120 HP (specific figures can vary slightly by tuning and exact model variant). Torque: Significantly boosted by turbocharger, providing strong pulling power. Fuel System Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 87 or higher). Turbocharger System: Intercooled turbocharger for optimized performance and reliability. Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Arctic Drive System (ADS) Drive System: Chaincase driven by primary and secondary clutches, transmitting power to the track. Features Clutch Type: Team TSS primary clutch and Arctic Cat roller secondary clutch. Dimensions Exterior Overall Length: Varies by specific model configuration, typically around 120-130 inches. Weights Dry Weight: Varies by specific model configuration, typically around 600-700 lbs. Safety Features Passive Features Seating Configuration: 2-up seating with passenger backrest and footrests. Wind Protection: Tall windshield and bodywork for rider and passenger comfort and protection. Technology Features Infotainment Instrument Cluster: Digital and analog gauges displaying speed, RPM, fuel level, engine temperature, and indicator lights. Driver Assistance Starter System: Electric start system for convenient starting. Maintenance Service Intervals Oil Change Engine: Typically every 1,000-1,500 miles or annually, refer to manual for exact mileage/time for turbo models. Clutch Inspection: Regular inspection of drive belt, clutch alignment, and weights/springs every 500-1,000 miles. Track Tension: Check and adjust track tension according to manual specifications, typically before each riding season or as needed. Fluid Specifications Engine Oil Type: Synthetic 4-stroke engine oil, specific viscosity grade (e.g., 5W-40 or 10W-40) and API service classification will be detailed in the manual. Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 hydraulic brake fluid. Chaincase Oil Type: Specific gear oil for chaincase, viscosity grade will be specified (e.g., 75W-90). Known Issues Turbocharger Maintenance: Proper cool-down procedures are critical for turbocharger longevity. Oil and filter changes are paramount. Clutch Wear: Drive belts can wear and stretch over time, affecting performance. Clutch components may require cleaning or replacement due to belt debris. Suspension Bushings: Wear in suspension bushings and ball joints can lead to play and affect handling, requiring periodic inspection and lubrication. Vehicle History...
Complete engine disassembly, inspection, measurement, and reassembly with torque specifications.
Clutch Service:
Clutch inspection, cleaning, recalibration, weight and spring replacement, and belt installation.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, fault code interpretation (if applicable).
Component Replacement:
Step-by-step guides for replacing virtually all components, from minor parts to major assemblies.
Electrical Diagnostics:
Testing circuits, diagnosing electrical faults, using multimeter and test equipment.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine rebuilds and advanced diagnostics.
Audience:
Suitable for both DIY enthusiasts and professional mechanics.
Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Zoom Capability
Zoom Functionality:
YES (allows zooming in on diagrams and text for clarity)
Binding Type
Binding:
N/A (Digital PDF Download - No physical binding)
Paper Type
Paper Quality:
N/A (Digital PDF Download - No physical paper)
Engine Specifications
Primary Engine
Engine Type:
4-stroke, turbocharged, liquid-cooled
Engine Family:
T660
Engine Configuration:
Inline 3-cylinder
Displacement:
660 cc
Fueling:
Electronic Fuel Injection (EFI) with turbocharger
Performance
Horsepower:
Approximately 100-120 HP (specific figures can vary slightly by tuning and exact model variant).
Torque:
Significantly boosted by turbocharger, providing strong pulling power.
Fuel System
Fuel Type:
Unleaded gasoline (Octane rating specified in manual, typically 87 or higher).
Turbocharger System:
Intercooled turbocharger for optimized performance and reliability.
Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Arctic Drive System (ADS)
Drive System:
Chaincase driven by primary and secondary clutches, transmitting power to the track.
Features
Clutch Type:
Team TSS primary clutch and Arctic Cat roller secondary clutch.
Dimensions
Exterior
Overall Length:
Varies by specific model configuration, typically around 120-130 inches.
Weights
Dry Weight:
Varies by specific model configuration, typically around 600-700 lbs.
Safety Features
Passive Features
Seating Configuration:
2-up seating with passenger backrest and footrests.
Wind Protection:
Tall windshield and bodywork for rider and passenger comfort and protection.
Technology Features
Infotainment
Instrument Cluster:
Digital and analog gauges displaying speed, RPM, fuel level, engine temperature, and indicator lights.
Driver Assistance
Starter System:
Electric start system for convenient starting.
Maintenance
Service Intervals
Oil Change Engine:
Typically every 1,000-1,500 miles or annually, refer to manual for exact mileage/time for turbo models.
Clutch Inspection:
Regular inspection of drive belt, clutch alignment, and weights/springs every 500-1,000 miles.
Track Tension:
Check and adjust track tension according to manual specifications, typically before each riding season or as needed.
Fluid Specifications
Engine Oil Type:
Synthetic 4-stroke engine oil, specific viscosity grade (e.g., 5W-40 or 10W-40) and API service classification will be detailed in the manual.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Chaincase Oil Type:
Specific gear oil for chaincase, viscosity grade will be specified (e.g., 75W-90).
Known Issues
Turbocharger Maintenance:
Proper cool-down procedures are critical for turbocharger longevity. Oil and filter changes are paramount.
Clutch Wear:
Drive belts can wear and stretch over time, affecting performance. Clutch components may require cleaning or replacement due to belt debris.
Suspension Bushings:
Wear in suspension bushings and ball joints can lead to play and affect handling, requiring periodic inspection and lubrication.
Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs, known for performance and innovation.
Model Evolution
Platform:
The T660 platform was a significant model for Arctic Cat, utilizing a Suzuki-derived engine which offered a more refined and fuel-efficient alternative to their traditional 2-stroke engines.
Production
Manufacturing Origin:
Arctic Cat snowmobiles are typically manufactured in Thief River Falls, Minnesota, USA.
Awards & Recognition
Recognitions
Industry Reputation:
Arctic Cat's T660 Turbo Touring models were generally well-regarded for their comfort, power, and utility in the touring segment of their era.