2005 Arctic CAT T660 Turbo TOURING Snowmobile Service Manual
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Basic Information Identification Make: Arctic Cat Model: T660 Turbo Touring Year: 2005 Codes Model Code General: T660 Model Trim: Turbo Touring Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and experienced mechanics seeking detailed information for the 2005 Arctic Cat T660 Turbo Touring. Competitive Analysis Value Proposition: Provides professional-grade repair information at a fraction of the cost of dealership service, enabling efficient and cost-effective maintenance and repairs. Key Features Content Quality: Easy-to-read text, top-quality diagrams, and step-by-step instructions with exploded views. Accessibility: Instant download allows immediate access for on-the-spot repairs, even on the trail with smart devices. Completeness: Covers every single detail from complete disassembly to intricate component repair. Manual Details Coverage Areas Coverage Scope: Complete service, maintenance, and troubleshooting for the 2005 Arctic Cat T660 Turbo Touring Snowmobile. Page Count Estimated Page Count: Estimated 400-600 pages (typical for comprehensive service manuals of this era and type). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Delivery Format: PDF Download Manual Coverage Systems Covered Engine System: Detailed diagnosis, overhaul, and component testing for the 660cc turbocharged engine. Fuel System: Fuel injection system (EFI) components, sensors, fuel pump, injectors, and troubleshooting. Ignition System: Ignition coil, CDI unit, spark plugs, and related diagnostic procedures. Cooling System: Radiator, coolant hoses, thermostat, fan, and coolant specifications. Lubrication System: Oil pump, oil filter, oil specifications, and lubrication points. Drive Train: CVT (Continuously Variable Transmission) system, clutches (primary and secondary), belt replacement, and maintenance. Suspension System: Front and rear suspension components, shock absorbers, springs, skis, and track system. Braking System: Hydraulic brake system, calipers, master cylinder, brake fluid specifications, and bleeding procedures. Electrical System: Wiring diagrams, starter system, charging system (stator, rectifier/regulator), lighting, and accessory circuits. Steering System: Handlebar, steering post, tie rods, and ski steering components. Body And Chassis: Body panels, seat, storage compartments, chassis components, and fasteners. Turbocharger System: Turbocharger unit inspection, maintenance, and associated plumbing and intercooler system. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain/belt adjustments, lubrication points. Troubleshooting: Diagnostic procedures for common issues, electrical faults, engine performance problems, and starting difficulties. Engine Rebuild: Step-by-step instructions for engine disassembly, component inspection, measurement, and reassembly. Transmission Repair: Clutch service, belt inspection and replacement, and CVT system maintenance. Suspension Adjustments: Adjustments for ride height, damping, and alignment. Electrical Diagnostics: Using multimeters and diagnostic tools to identify electrical faults. Brake System Maintenance: Brake pad replacement, caliper service, and brake fluid flushing. Turbocharger Service: Inspection and basic maintenance of the turbocharger unit. Technical Depth Depth Level: Comprehensive, covering both basic DIY maintenance and advanced mechanical repairs suitable for professional technicians. Precision Level: High precision with detailed torque specifications, measurements, and tolerances. Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT capable for detailed viewing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements PDF Reader: Adobe PDF Reader Unzip Utility: WinZip (or compatible archiving software) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac Engine Specifications Primary Engine Engine Type: 4-Stroke, 3-Cylinder, Turbocharged Displacement: 660 cc (approx. 40.3 cubic inches) Engine Family: Derived from automotive engines, often Suzuki or similar origin for this era. Performance Horsepower Rating: Typically in the range of 110-130 hp (specific rating may vary slightly). Torque Output: Significant torque due to turbocharging, optimized for towing and touring. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Turbocharger: Factory-installed turbocharger with intercooler. Transmission Standard Transmission Type: Arctic Cat Automatic Clutched Continuously Variable Transmission (CVT) Features Clutch System: Dual clutch system (Drive clutch and Driven clutch) with belt engagement. Gear Selection: Forward, Neutral, Reverse (F-N-R) Dimensions Exterior Track Width: Standard snowmobile track dimensions, typically 15 inches wide. Track Length: Standard touring track length, often around 136 inches or similar. Weights Dry Weight: Around 550-600 lbs (specific to trim and features). Safety Features Passive Features Lighting: Headlights, taillights, brake lights. Chassis Design: Designed for stability and rider protection. Technology Features Infotainment Instrument Cluster: Digital/Analog instrument cluster with speedometer, tachometer, fuel gauge, and warning lights. Driver Assistance Starting System: Electric Start system. Connectivity Diagnostic Ports: Access to diagnostic information via ECU, potentially requiring specific tools or procedures outlined in the manual. Maintenance Service Intervals Oil Change Interval: Typically every 1,000-2,000 miles or annually, with specific guidance in the manual. Clutch Maintenance: Regular inspection of drive and driven clutches, belt wear checks, and cleaning. Spark Plug Replacement: Recommended replacement at intervals specified by the manufacturer (e.g., every 2,000-3,000 miles). Fluid Specifications Engine Oil Type: Full synthetic 0W-40 or 5W-40 engine oil, meeting API SN or JASO MA specifications (refer to manual for exact spec). Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 3 or DOT 4 brake fluid (refer to manual...
DIY enthusiasts, independent repair shops, and experienced mechanics seeking detailed information for the 2005 Arctic Cat T660 Turbo Touring.
Competitive Analysis
Value Proposition:
Provides professional-grade repair information at a fraction of the cost of dealership service, enabling efficient and cost-effective maintenance and repairs.
Key Features
Content Quality:
Easy-to-read text, top-quality diagrams, and step-by-step instructions with exploded views.
Accessibility:
Instant download allows immediate access for on-the-spot repairs, even on the trail with smart devices.
Completeness:
Covers every single detail from complete disassembly to intricate component repair.
Manual Details
Coverage Areas
Coverage Scope:
Complete service, maintenance, and troubleshooting for the 2005 Arctic Cat T660 Turbo Touring Snowmobile.
Page Count
Estimated Page Count:
Estimated 400-600 pages (typical for comprehensive service manuals of this era and type).
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
Manual Coverage
Systems Covered
Engine System:
Detailed diagnosis, overhaul, and component testing for the 660cc turbocharged engine.
Fuel System:
Fuel injection system (EFI) components, sensors, fuel pump, injectors, and troubleshooting.
Ignition System:
Ignition coil, CDI unit, spark plugs, and related diagnostic procedures.
Cooling System:
Radiator, coolant hoses, thermostat, fan, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil specifications, and lubrication points.
Drive Train:
CVT (Continuously Variable Transmission) system, clutches (primary and secondary), belt replacement, and maintenance.
Suspension System:
Front and rear suspension components, shock absorbers, springs, skis, and track system.
Dual clutch system (Drive clutch and Driven clutch) with belt engagement.
Gear Selection:
Forward, Neutral, Reverse (F-N-R)
Dimensions
Exterior
Track Width:
Standard snowmobile track dimensions, typically 15 inches wide.
Track Length:
Standard touring track length, often around 136 inches or similar.
Weights
Dry Weight:
Around 550-600 lbs (specific to trim and features).
Safety Features
Passive Features
Lighting:
Headlights, taillights, brake lights.
Chassis Design:
Designed for stability and rider protection.
Technology Features
Infotainment
Instrument Cluster:
Digital/Analog instrument cluster with speedometer, tachometer, fuel gauge, and warning lights.
Driver Assistance
Starting System:
Electric Start system.
Connectivity
Diagnostic Ports:
Access to diagnostic information via ECU, potentially requiring specific tools or procedures outlined in the manual.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-2,000 miles or annually, with specific guidance in the manual.
Clutch Maintenance:
Regular inspection of drive and driven clutches, belt wear checks, and cleaning.
Spark Plug Replacement:
Recommended replacement at intervals specified by the manufacturer (e.g., every 2,000-3,000 miles).
Fluid Specifications
Engine Oil Type:
Full synthetic 0W-40 or 5W-40 engine oil, meeting API SN or JASO MA specifications (refer to manual for exact spec).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Clutch Fluid Type:
N/A (Clutches are dry type, lubrication is minimal and specific).
Known Issues
Turbo System Checks:
Regular inspection of turbocharger hoses, wastegate, and intercooler for leaks or damage.
Cvt Belt Wear:
Monitor CVT belt condition and replace proactively to prevent breakage and track damage.
Efi Sensor Maintenance:
Ensure EFI sensors (e.g., TPS, MAP, O2) are clean and functioning correctly for optimal performance.
Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat is a long-standing and respected manufacturer in the snowmobile industry, known for innovation and performance.
Model Evolution
T660 Development:
The T660 series represented Arctic Cat's entry into the 4-stroke touring segment, often featuring automotive-derived engines for improved reliability and fuel efficiency.
Production
Production Years:
The T660 Turbo Touring model was produced around the mid-2000s, with 2005 being a key model year.