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Aston Martin DB7 Vantage V12 1999-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 Vantage V12 Production Years Covered: 1999, 2000, 2001, 2002, 2003 Engine Variant: V12 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer (GT) Brand Philosophy: Represents Aston Martin's commitment to performance, luxury, and handcrafted quality. Competitive Analysis Key Competitors: Ferrari 456 GT, Bentley Continental GT, Jaguar XJS, Porsche 911 Turbo. Key Features Engine Configuration: Naturally aspirated V12 engine, a signature of Aston Martin performance. Design Philosophy: Elegant and timeless styling, combining classic GT proportions with modern athleticism. Manual Value Proposition: Enables owners and technicians to maintain the exclusivity and performance of a high-end luxury vehicle. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair and Service Manual Language: English Format: PDF Delivery Method: Electronic (Email) Printability: Yes 📖 Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Fuel System: Diagnosis and repair of fuel pumps, injectors, lines, and evaporative emission controls. Ignition System: Troubleshooting and repair of ignition coils, spark plugs, and control modules. Lubrication System: Oil pump, filter, and lubrication circuit maintenance and repair. Exhaust System: Catalytic converters, mufflers, and exhaust manifold repair and replacement. Electrical System: Comprehensive wiring diagrams, component testing, and troubleshooting for all electrical circuits. Body And Chassis: Repair procedures for body panels, doors, windows, and structural components. Transmission Overhaul: Detailed procedures for automatic transmission removal, disassembly, repair, and reinstallation. Procedures Included Tune Ups: Standard tune-up procedures including spark plug replacement and engine performance adjustments. Maintenance: Routine servicing, fluid changes, filter replacements, and inspection schedules. Removal And Installation: Step-by-step instructions for removing and installing major components and sub-assemblies. Assembly And Disassembly: Detailed breakdown of how to take apart and put back together various vehicle systems and components. Diagnostic Procedures: Guidance on identifying and troubleshooting common and complex issues. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to complete engine and transmission overhauls. Proprietary Components: Includes instructions for proprietary components and references manufacturer-specific data where applicable. Technician Prerequisites: Assumes a technician is fully conversant with general automobile practices. 📊 Manual Specifications File Specifications File Format: PDF Searchability: Likely text-searchable within the PDF, facilitating quick information retrieval. Digital Delivery: Fast and free electronic delivery via email. Printable: Yes, allowing for printed copies of specific sections or the entire manual. ⚙️ Engine Specifications Primary Engine Engine Type: Aston Martin V12 Displacement: 5.9 Liters (5935 cc) Bore X Stroke: 89.0 mm x 79.5 mm (approximate) Compression Ratio: 10.0:1 Performance Horsepower: 420 bhp @ 6000 rpm Torque: 400 lb-ft @ 5000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane) Engine Management ECU Type: Likely Bosch or a similar advanced engine control unit. 🔧 Transmission Standard Type: 5-speed Automatic Transmission (ZF 5HP30 or similar) Optional Type: 6-speed Manual Transmission (Getrag 450 or similar) Features Gear Ratios: Specific ratios detailed in manual, optimized for GT performance. Fluid Requirements Automatic Transmission Fluid: Specific ZF fluid or equivalent as per manual recommendations (e.g., ATF Dexron III or similar). Manual Transmission Fluid: Specific gear oil specification as per manual recommendations. 📐 Dimensions Exterior Length: 4706 mm (approx. 185.3 inches) Width: 1790 mm (approx. 70.5 inches) Height: 1270 mm (approx. 50.0 inches) Wheelbase: 2606 mm (approx. 102.6 inches) Weights Curb Weight: Approx. 1760 kg (3880 lbs) for manual, 1840 kg (4057 lbs) for automatic. Gross Vehicle Weight Rating: Specific GVWR would be detailed in the manual. 🛡️ Safety Features Ratings Crash Test Data: Modern safety standards were evolving; specific official ratings may vary or be limited for this era of high-end GTs. Active Features Braking System: Four-wheel disc brakes with ABS; potentially ventilated and cross-drilled rotors. Traction Control: Standard traction control system (TCS) to manage power delivery. Passive Features Airbags: Driver and passenger front airbags, potentially side airbags. Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Typically featured premium audio systems from brands like Linn or Alpine, with CD player. Navigation: Optional or early-generation navigation systems may have been available. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Early Integration: Limited by modern standards, but may have included provisions for early mobile phone integration or aftermarket upgrades. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification). Major Service Interval: Major services often recommended at 30,000 miles or specific time intervals, including spark plug replacement, belt checks, and fluid flushes. Fluid Specifications Engine Oil Specification: Refer to manual for exact viscosity and API/ACEA rating (e.g., Castrol Edge 10W-30 or 10W-40 might be typical). Coolant Specification: Ethylene glycol-based coolant with appropriate corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Specification: DOT 4 brake fluid (refer to manual for specific requirements). Known Issues Common Wear Items: Ignition coils, suspension bushings, fuel pumps, and door...
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Aston Martin DB7 Vantage V12 1999-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 Vantage V12
Production Years Covered:
1999, 2000, 2001, 2002, 2003
Engine Variant:
V12
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Brand Philosophy:
Represents Aston Martin's commitment to performance, luxury, and handcrafted quality.
Competitive Analysis
Key Competitors:
Ferrari 456 GT, Bentley Continental GT, Jaguar XJS, Porsche 911 Turbo.
Key Features
Engine Configuration:
Naturally aspirated V12 engine, a signature of Aston Martin performance.
Design Philosophy:
Elegant and timeless styling, combining classic GT proportions with modern athleticism.
Manual Value Proposition:
Enables owners and technicians to maintain the exclusivity and performance of a high-end luxury vehicle.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair and Service Manual
Language:
English
Format:
PDF
Delivery Method:
Electronic (Email)
Printability:
Yes
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Fuel System:
Diagnosis and repair of fuel pumps, injectors, lines, and evaporative emission controls.
Ignition System:
Troubleshooting and repair of ignition coils, spark plugs, and control modules.
Lubrication System:
Oil pump, filter, and lubrication circuit maintenance and repair.
Exhaust System:
Catalytic converters, mufflers, and exhaust manifold repair and replacement.
Electrical System:
Comprehensive wiring diagrams, component testing, and troubleshooting for all electrical circuits.
Body And Chassis:
Repair procedures for body panels, doors, windows, and structural components.
Transmission Overhaul:
Detailed procedures for automatic transmission removal, disassembly, repair, and reinstallation.
Procedures Included
Tune Ups:
Standard tune-up procedures including spark plug replacement and engine performance adjustments.
Maintenance:
Routine servicing, fluid changes, filter replacements, and inspection schedules.
Removal And Installation:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Assembly And Disassembly:
Detailed breakdown of how to take apart and put back together various vehicle systems and components.
Diagnostic Procedures:
Guidance on identifying and troubleshooting common and complex issues.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls.
Proprietary Components:
Includes instructions for proprietary components and references manufacturer-specific data where applicable.
Technician Prerequisites:
Assumes a technician is fully conversant with general automobile practices.
📊 Manual Specifications
File Specifications
File Format:
PDF
Searchability:
Likely text-searchable within the PDF, facilitating quick information retrieval.
Digital Delivery:
Fast and free electronic delivery via email.
Printable:
Yes, allowing for printed copies of specific sections or the entire manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Aston Martin V12
Displacement:
5.9 Liters (5935 cc)
Bore X Stroke:
89.0 mm x 79.5 mm (approximate)
Compression Ratio:
10.0:1
Performance
Horsepower:
420 bhp @ 6000 rpm
Torque:
400 lb-ft @ 5000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Engine Management
ECU Type:
Likely Bosch or a similar advanced engine control unit.
🔧 Transmission
Standard
Type:
5-speed Automatic Transmission (ZF 5HP30 or similar)
Optional
Type:
6-speed Manual Transmission (Getrag 450 or similar)
Features
Gear Ratios:
Specific ratios detailed in manual, optimized for GT performance.
Fluid Requirements
Automatic Transmission Fluid:
Specific ZF fluid or equivalent as per manual recommendations (e.g., ATF Dexron III or similar).
Manual Transmission Fluid:
Specific gear oil specification as per manual recommendations.
📐 Dimensions
Exterior
Length:
4706 mm (approx. 185.3 inches)
Width:
1790 mm (approx. 70.5 inches)
Height:
1270 mm (approx. 50.0 inches)
Wheelbase:
2606 mm (approx. 102.6 inches)
Weights
Curb Weight:
Approx. 1760 kg (3880 lbs) for manual, 1840 kg (4057 lbs) for automatic.
Gross Vehicle Weight Rating:
Specific GVWR would be detailed in the manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Modern safety standards were evolving; specific official ratings may vary or be limited for this era of high-end GTs.
Active Features
Braking System:
Four-wheel disc brakes with ABS; potentially ventilated and cross-drilled rotors.
Traction Control:
Standard traction control system (TCS) to manage power delivery.
Passive Features
Airbags:
Driver and passenger front airbags, potentially side airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Typically featured premium audio systems from brands like Linn or Alpine, with CD player.
Navigation:
Optional or early-generation navigation systems may have been available.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Early Integration:
Limited by modern standards, but may have included provisions for early mobile phone integration or aftermarket upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification).
Major Service Interval:
Major services often recommended at 30,000 miles or specific time intervals, including spark plug replacement, belt checks, and fluid flushes.
Fluid Specifications
Engine Oil Specification:
Refer to manual for exact viscosity and API/ACEA rating (e.g., Castrol Edge 10W-30 or 10W-40 might be typical).
Coolant Specification:
Ethylene glycol-based coolant with appropriate corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4 brake fluid (refer to manual for specific requirements).
Known Issues
Common Wear Items:
Ignition coils, suspension bushings, fuel pumps, and door latches can be potential wear items.
Maintenance Importance:
Due to the complexity and luxury nature of the DB7 Vantage, adherence to the service schedule and use of correct fluids/parts is crucial for longevity.
Special Tools
Tool Requirement:
The manual may reference specific Aston Martin special tool numbers for precise adjustments and repairs, particularly for engine and transmission work.
Torque Specifications
Fastener Tightening:
Crucial for engine, drivetrain, and chassis components; the manual will provide precise torque values.
📚 Vehicle History
Brand Heritage
Aston Martin Legacy:
A marque renowned for its automotive artistry, performance, and association with cinema (James Bond).
Model Evolution
Db7 Lineage:
The DB7 was Aston Martin's best-selling model, succeeding the V8 models and bridging classic GT styling with modern engineering. The 'Vantage' designation signifies the introduction of the V12 engine.
Production
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England.
Vantage Introduction Year:
1999
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
The DB7 Vantage V12 was widely praised for its V12 engine, refined performance, and elegant styling, solidifying Aston Martin's reputation.
Ratings
Ownership Experience:
Often lauded for the sensory experience of driving a V12 Aston Martin.
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