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2004-2011 Aston Martin Db9 full Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB9 Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Body Styles Covered: All 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced professional mechanics. Value Proposition: Inexpensive and comprehensive resource for maintaining and repairing the Aston Martin DB9. Competitive Analysis Manual Type Advantage: More detailed and extensive than an owner's manual, providing workshop-level repair procedures. Key Features Instruction Format: Step-by-step numbered instructions with detailed substeps. Visual Aids: Hundreds of photos, illustrations, drawings, and enlarged inset views. Critical Information Highlighting: Notes, cautions, and warnings integrated throughout each chapter. Navigation: Numbered table of contents for fast and easy information retrieval. Troubleshooting Integration: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. 📋 Manual Details Coverage Areas Main Coverage Areas: Mechanical, Electrical, Bodywork, Troubleshooting Page Count Estimated Page Count: Hundreds Manual Type Type: Full Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine diagnostics, repair, and overhaul procedures for the V12 engine. Transmission: Detailed service and repair for the ZF 6-speed automatic transmission, including torque converter and mechatronics. Chassis And Suspension: Front and rear suspension systems, steering, including geometry adjustments and component replacement. Brakes: Brake system service, including ABS, DSC, brake fluid replacement, caliper overhauls, and rotor replacement. Electrical System: Complete electrical system diagnostics, including wiring diagrams, component testing, ECU functions, and lighting systems. Bodywork And Interior: Body panel repair, interior trim removal and installation, door mechanisms, and convertible top operation (if applicable). Climate Control: Air conditioning system service, repair, and refrigerant handling. Fuel System: Fuel delivery system, injectors, fuel pump, and evaporative emissions control. Cooling System: Radiator, coolant hoses, thermostat, water pump, and fan assembly service. Exhaust System: Exhaust manifold, catalytic converters, mufflers, and oxygen sensors. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Repair Procedures: Step-by-step repair instructions for virtually all components and systems, from minor adjustments to major overhauls. Electrical Diagnostics: Detailed wiring diagrams, component identification, and diagnostic routines for electrical faults. Component Rebuilding: Instructions for rebuilding major components such as engines, transmissions, and brake calipers. Technical Depth Depth: Professional quality, in-depth coverage suitable for both DIY enthusiasts and experienced mechanics. Detail Level: Hundreds of photos, illustrations, and detailed diagrams to guide each procedure. Diagnostic Tools: While not explicitly detailing specific diagnostic tools, the manual provides the information necessary to understand diagnostic codes and system behavior. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac. Print Quality Printability: Printable without any restriction, entire manual or specific pages. Binding Type Binding Type: Digital Download (user printable) Paper Type Paper Type: N/A (Digital format) Delivery Delivery Method: Instant download link provided on the checkout page after payment. Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code Designation: Aston Martin VH Platform V12 (Typically 5.9L / 5935cc) Engine Type: Naturally Aspirated V12 Bore X Stroke: 89.0 mm x 79.5 mm (approximate) Compression Ratio: 10.0:1 (approximate) Performance Horsepower Range: 450-470 bhp (varies by model year and tune) Torque Range: 400-420 lb-ft (varies by model year and tune) Fuel System Fuel Delivery: Multi-point Sequential Fuel Injection (MPI) Fuel Type: Unleaded Premium (95 RON / 91 AKI recommended) Engine Management ECU Type: Bosch Motronic or similar advanced engine management system. 🔧 Transmission Standard Type: ZF 6HP26 (6-speed automatic transmission) Optional Type: Gratis Manual 6-speed gearbox was available on select earlier models. Features Gear Ratios: Detailed gear ratios provided within the manual for accurate performance and diagnostic checks. Fluid Specifications Transmission Fluid Type: Specific ZF Lifeguard fluid or equivalent as per Aston Martin specification. (Exact part number to be found in manual) 📐 Dimensions Exterior Length: Approx. 4,700 mm (185.0 in) Width: Approx. 1,850 mm (72.8 in) Height: Approx. 1,300 mm (51.2 in) Weights Curb Weight: Approx. 1,775 - 1,800 kg (3,913 - 3,968 lbs) Gross Vehicle Weight Rating: Refer to vehicle VIN plate for specific GVWR. 🛡️ Safety Features Ratings Crash Test Results: Official crash test ratings are not readily available from independent agencies for this era of ultra-luxury sports cars. The manual will detail safety system designs. Active Features Electronic Stability Control: Standard (DSC - Dynamic Stability Control) Anti-Lock Braking System: Standard (ABS) Traction Control: Standard (TCS) Passive Features Airbags: Front airbags, side airbags, and potentially curtain airbags. Seatbelts: Three-point inertia reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Navigation System: Integrated GPS navigation system (typically Alpine-based). Audio System: Premium sound systems, often Bang & Olufsen or Aston Martin Premium Audio. Connectivity: Limited Bluetooth connectivity for phone calls on later models. Early models may lack advanced connectivity. Driver Assistance Parking Sensors: Front and rear parking sensors. Cruise Control: Standard cruise control. Comfort Features Seat Adjustment: Multi-way power adjustable...
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2004-2011 Aston Martin Db9 full Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB9
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Body Styles Covered:
All
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced professional mechanics.
Value Proposition:
Inexpensive and comprehensive resource for maintaining and repairing the Aston Martin DB9.
Competitive Analysis
Manual Type Advantage:
More detailed and extensive than an owner's manual, providing workshop-level repair procedures.
Key Features
Instruction Format:
Step-by-step numbered instructions with detailed substeps.
Visual Aids:
Hundreds of photos, illustrations, drawings, and enlarged inset views.
Critical Information Highlighting:
Notes, cautions, and warnings integrated throughout each chapter.
Navigation:
Numbered table of contents for fast and easy information retrieval.
Troubleshooting Integration:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
📋 Manual Details
Coverage Areas
Main Coverage Areas:
Mechanical, Electrical, Bodywork, Troubleshooting
Page Count
Estimated Page Count:
Hundreds
Manual Type
Type:
Full Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine diagnostics, repair, and overhaul procedures for the V12 engine.
Transmission:
Detailed service and repair for the ZF 6-speed automatic transmission, including torque converter and mechatronics.
Chassis And Suspension:
Front and rear suspension systems, steering, including geometry adjustments and component replacement.
Brakes:
Brake system service, including ABS, DSC, brake fluid replacement, caliper overhauls, and rotor replacement.
Electrical System:
Complete electrical system diagnostics, including wiring diagrams, component testing, ECU functions, and lighting systems.
Bodywork And Interior:
Body panel repair, interior trim removal and installation, door mechanisms, and convertible top operation (if applicable).
Climate Control:
Air conditioning system service, repair, and refrigerant handling.
Fuel System:
Fuel delivery system, injectors, fuel pump, and evaporative emissions control.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and fan assembly service.
Exhaust System:
Exhaust manifold, catalytic converters, mufflers, and oxygen sensors.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step repair instructions for virtually all components and systems, from minor adjustments to major overhauls.
Electrical Diagnostics:
Detailed wiring diagrams, component identification, and diagnostic routines for electrical faults.
Component Rebuilding:
Instructions for rebuilding major components such as engines, transmissions, and brake calipers.
Technical Depth
Depth:
Professional quality, in-depth coverage suitable for both DIY enthusiasts and experienced mechanics.
Detail Level:
Hundreds of photos, illustrations, and detailed diagrams to guide each procedure.
Diagnostic Tools:
While not explicitly detailing specific diagnostic tools, the manual provides the information necessary to understand diagnostic codes and system behavior.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction, entire manual or specific pages.
Binding Type
Binding Type:
Digital Download (user printable)
Paper Type
Paper Type:
N/A (Digital format)
Delivery
Delivery Method:
Instant download link provided on the checkout page after payment.
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code Designation:
Aston Martin VH Platform V12 (Typically 5.9L / 5935cc)
Engine Type:
Naturally Aspirated V12
Bore X Stroke:
89.0 mm x 79.5 mm (approximate)
Compression Ratio:
10.0:1 (approximate)
Performance
Horsepower Range:
450-470 bhp (varies by model year and tune)
Torque Range:
400-420 lb-ft (varies by model year and tune)
Fuel System
Fuel Delivery:
Multi-point Sequential Fuel Injection (MPI)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI recommended)
Engine Management
ECU Type:
Bosch Motronic or similar advanced engine management system.
🔧 Transmission
Standard
Type:
ZF 6HP26 (6-speed automatic transmission)
Optional
Type:
Gratis Manual 6-speed gearbox was available on select earlier models.
Features
Gear Ratios:
Detailed gear ratios provided within the manual for accurate performance and diagnostic checks.
Fluid Specifications
Transmission Fluid Type:
Specific ZF Lifeguard fluid or equivalent as per Aston Martin specification. (Exact part number to be found in manual)
📐 Dimensions
Exterior
Length:
Approx. 4,700 mm (185.0 in)
Width:
Approx. 1,850 mm (72.8 in)
Height:
Approx. 1,300 mm (51.2 in)
Weights
Curb Weight:
Approx. 1,775 - 1,800 kg (3,913 - 3,968 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate for specific GVWR.
🛡️ Safety Features
Ratings
Crash Test Results:
Official crash test ratings are not readily available from independent agencies for this era of ultra-luxury sports cars. The manual will detail safety system designs.
Active Features
Electronic Stability Control:
Standard (DSC - Dynamic Stability Control)
Anti-Lock Braking System:
Standard (ABS)
Traction Control:
Standard (TCS)
Passive Features
Airbags:
Front airbags, side airbags, and potentially curtain airbags.
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Navigation System:
Integrated GPS navigation system (typically Alpine-based).
Audio System:
Premium sound systems, often Bang & Olufsen or Aston Martin Premium Audio.
Connectivity:
Limited Bluetooth connectivity for phone calls on later models. Early models may lack advanced connectivity.
Driver Assistance
Parking Sensors:
Front and rear parking sensors.
Cruise Control:
Standard cruise control.
Comfort Features
Seat Adjustment:
Multi-way power adjustable seats with memory functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first. Refer to manual for exact specification.
Major Service Interval:
Scheduled maintenance, including spark plug replacement, brake fluid flush, and coolant changes, typically at 30,000 miles or 3 years.
Fluid Specifications
Engine Oil Type:
Full Synthetic 5W-30 or 5W-40 meeting Aston Martin specifications (e.g., AMSOIL, Castrol Edge or Mobil 1 equivalent).
Coolant Type:
Ethylene glycol-based coolant with long-life inhibitors, typically blue or green. (Specific specification required from manual).
Brake Fluid Type:
DOT 4 Class 6 or higher.
Known Issues
Common Wear Items:
Ignition coils, catalytic converters, door handle actuators, and suspension bushings.
Electrical Quirks:
Intermittent electrical gremlins, particularly related to door locks, windows, and infotainment system, often addressable with software updates or module resets.
Aluminum Body Care:
Requires specialized care to avoid corrosion and damage to the bonded aluminum structure. Manual will provide guidance on repair.
📚 Vehicle History
Brand Heritage
Aston Martin Legacy:
Continuing Aston Martin's tradition of elegant grand tourers with powerful performance.
Model Evolution
Db9 Introduction:
Introduced in 2004 as a successor to the DB7, marking a significant design and engineering advancement for Aston Martin on the new VH platform.
Production
Manufacturing Location:
Gaydon, Warwickshire, United Kingdom
🏆 Awards & Recognition
Recognitions
Design Awards:
The DB9 was widely praised for its elegant design, often winning accolades for its styling and aesthetic appeal.
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