Aston Martin V8 Saloon 1978 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aston Martin Model: V8 Saloon Year: 1978 Codes Chassis Code: V8 Series 2 / Series 3 (depending on specific variant, manual likely covers both as it's for the 1978 model year range) Engine Code Designation: V8 👋 Introduction Market Position Target Audience: Aston Martin V8 Saloon owners (both enthusiasts and those seeking to maintain their vehicle) and independent automotive repair professionals. Competitive Analysis Unique Selling Point: Provides factory-level, vehicle-specific information equivalent to what dealership technicians use, enabling accurate and efficient servicing. Key Features Accuracy: Highly accurate and concise text with detailed diagrams for safe and easy servicing. Completeness: Covers all major topics and systems, ensuring no critical information is omitted. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, troubleshooting, and maintenance for the 1978 Aston Martin V8 Saloon. Page Count Estimated Page Count: Likely 500+ pages, common for comprehensive factory service manuals of this era. Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, component disassembly and reassembly, timing, valve adjustments, piston/ring replacement, crankshaft/bearing service. Engine Electrical: Ignition system, charging system (alternator), starting system (starter motor), sensor testing, component diagnostics. Emission Control: Details on emission control systems relevant to 1978 models, potentially including air injection or specific carburetion controls. Fuel System: Carburetor overhaul (likely Weber or Zenith Stromberg), fuel pump testing and replacement, fuel lines, fuel tank service. Clutch System: Clutch disc, pressure plate, release bearing inspection and replacement, hydraulic system service. Transmission Manual: Manual gearbox overhaul, gear selection mechanisms, synchronizers, bearing replacement. Transmission Automatic: Automatic transmission service and troubleshooting (if applicable to the specific variant covered). Drivetrain Axles: Driveshaft, universal joints, differential inspection and service, axle shaft replacement. Suspension: Front and rear suspension component inspection (wishbones, springs, shock absorbers), alignment specifications. Steering: Steering box adjustment and overhaul, power steering system (if fitted), tie rod ends, steering column. Brakes: Brake system hydraulics (master cylinder, lines, calipers, wheel cylinders), disc and pad replacement, drum and shoe service, parking brake. Body Interior: Interior trim removal and installation, seating, dashboard components, headliner. Body Exterior: Door mechanisms, window regulators, boot/trunk lid, bonnet/hood, panel alignment, trim pieces. Body Electrical: Headlight, taillight, interior lighting, switchgear, wiring harness inspection and repair, dashboard instruments. HVAC: Heating, ventilation, and air conditioning system component diagnosis and service (if factory fitted). Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, lubrication points, spark plug replacement, air filter servicing. Troubleshooting: Diagnostic flowcharts, common problem identification, symptom-based troubleshooting guidance. Repair: Step-by-step instructions for component removal, repair, and reinstallation across all vehicle systems. Diagnostics: Detailed procedures for diagnosing faults using both visual inspection and electrical testing. Technical Depth Depth Level: Full factory-level repair and overhaul procedures, suitable for professional mechanics and skilled enthusiasts. Special Tools: Identification and usage instructions for specialized tools required for specific repairs. Wiring Schematics: Detailed wiring diagrams for all electrical systems, crucial for diagnostics and repairs. Illustrations: Numerous diagrams, line drawings, and illustrations to clarify repair procedures and component identification. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Print Capability: Printable pages, allowing users to print specific sections for garage use. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V8, naturally aspirated Displacement: Approximately 5.3 liters (5340 cc) Bore X Stroke: Typically around 3.80 x 2.87 inches (96.5 x 73.0 mm) for the 5.3L V8. Compression Ratio: Varied by specific tune, but generally in the range of 8.5:1 to 9.5:1. Performance Horsepower: Around 280-325 bhp (gross) depending on carburetor and exhaust specification. Torque: Around 320-360 lb-ft (gross) depending on specification. Fuel System Carburetion: Quad dual-throat Weber carburetors (e.g., Weber 40 DFI or similar) or Zenith Stromberg carburetors depending on market and emissions regulations. Fuel Type: Leaded or unleaded gasoline, depending on regional specifications and engine modifications. 🔧 Transmission Standard Type: Typically a 3-speed automatic transmission (e.g., Chrysler TorqueFlite A727 or similar robust unit) was common for US market, or a 5-speed manual (e.g., ZF or David Brown) for European market. Optional Type Optional: 5-speed manual transmission was also available, often considered the purist's choice. Features Fluid Type Automatic: ATF Dexron II or equivalent. Fluid Type Manual: GL-4 or GL-5 gear oil, specific viscosity to be confirmed in manual. 📐 Dimensions Exterior Length: Approx. 179 inches (4547 mm). Width: Approx. 70 inches (1778 mm). Height: Approx. 50 inches (1270 mm). Weights Curb Weight: Around 3,800 - 4,000 lbs (1725 - 1815 kg). 🛡️ Safety Features Ratings Crash Test Data: No formal crash test data available from modern agencies for vehicles of this era, but designed to robust safety standards for its time. Active Features Brakes: Four-wheel disc brakes (ventilated at front). Steering System: Power...
Heating, ventilation, and air conditioning system component diagnosis and service (if factory fitted).
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication points, spark plug replacement, air filter servicing.
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom-based troubleshooting guidance.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation across all vehicle systems.
Diagnostics:
Detailed procedures for diagnosing faults using both visual inspection and electrical testing.
Technical Depth
Depth Level:
Full factory-level repair and overhaul procedures, suitable for professional mechanics and skilled enthusiasts.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Wiring Schematics:
Detailed wiring diagrams for all electrical systems, crucial for diagnostics and repairs.
Illustrations:
Numerous diagrams, line drawings, and illustrations to clarify repair procedures and component identification.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Print Capability:
Printable pages, allowing users to print specific sections for garage use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, naturally aspirated
Displacement:
Approximately 5.3 liters (5340 cc)
Bore X Stroke:
Typically around 3.80 x 2.87 inches (96.5 x 73.0 mm) for the 5.3L V8.
Compression Ratio:
Varied by specific tune, but generally in the range of 8.5:1 to 9.5:1.
Performance
Horsepower:
Around 280-325 bhp (gross) depending on carburetor and exhaust specification.
Torque:
Around 320-360 lb-ft (gross) depending on specification.
Fuel System
Carburetion:
Quad dual-throat Weber carburetors (e.g., Weber 40 DFI or similar) or Zenith Stromberg carburetors depending on market and emissions regulations.
Fuel Type:
Leaded or unleaded gasoline, depending on regional specifications and engine modifications.
🔧 Transmission
Standard
Type:
Typically a 3-speed automatic transmission (e.g., Chrysler TorqueFlite A727 or similar robust unit) was common for US market, or a 5-speed manual (e.g., ZF or David Brown) for European market.
Optional
Type Optional:
5-speed manual transmission was also available, often considered the purist's choice.
Features
Fluid Type Automatic:
ATF Dexron II or equivalent.
Fluid Type Manual:
GL-4 or GL-5 gear oil, specific viscosity to be confirmed in manual.
📐 Dimensions
Exterior
Length:
Approx. 179 inches (4547 mm).
Width:
Approx. 70 inches (1778 mm).
Height:
Approx. 50 inches (1270 mm).
Weights
Curb Weight:
Around 3,800 - 4,000 lbs (1725 - 1815 kg).
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test data available from modern agencies for vehicles of this era, but designed to robust safety standards for its time.
Active Features
Brakes:
Four-wheel disc brakes (ventilated at front).
Steering System:
Power assisted steering (typical).
Passive Features
Seatbelts:
Three-point inertia reel seatbelts (front).
Body Construction:
Steel chassis and body, with integrated safety cell principles of the era.
💡 Technology Features
Infotainment
Audio System:
Period-appropriate radio and cassette player, often integrated into the dashboard.
Driver Assistance
Assistance Features:
Primarily focused on driving dynamics; power steering and disc brakes were the key assistance features.
Connectivity
Connectivity Features:
None in the modern sense; connectivity would refer to basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or annually, depending on usage and oil type. Manual will specify exact interval and oil grade.
Tune Up Interval:
Spark plug replacement and ignition system checks usually around 10,000 - 15,000 miles. Carburetor tuning might be more frequent.
Fluid Specifications
Engine Oil Grade:
Likely a 20W-50 or 10W-50 mineral oil for period-correct specification. Manual will confirm exact API service classification.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. Manual will specify ratio and type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Points Of Attention:
Carburetor synchronization and tuning, ignition system maintenance, cooling system reliability, suspension bushings wear, potential for rust.
📚 Vehicle History
Brand Heritage
Marque Legacy:
Aston Martin has a long-standing reputation for producing high-performance luxury grand tourers with a strong racing pedigree.
Model Evolution
V8 Saloon Development:
The V8 Saloon evolved from the earlier V6-powered models, adapting the chassis and body for the larger, more powerful V8 engine, significantly enhancing performance.
Production
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England.
Production Years Variant:
The V8 Saloon series was produced through the 1970s and 1980s, with 1978 falling within the key Series 2/3 development period.
🏆 Awards & Recognition
Recognitions
Automotive Era Reputation:
The Aston Martin V8 Saloon was recognized as a premier luxury performance automobile of its era, embodying British craftsmanship and powerful engineering.