Atlet Electric Reach Truck ULS120 ULS140 UMS160 UMS200 UHD200 UHD250 UHX200 UND140 Tergo Workshop Service Manual
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Basic Information Identification Make: Atlet Model Line: U-Tergo Series Reach Trucks Product Name: Atlet Electric Reach Truck ULS120 ULS140 UMS160 UMS200 UHD200 UHD250 UHX200 UND140 Tergo Workshop Service Manual PDF Download Codes Model Codes: ULS120, ULS140, UMS160, UMS200, UHD200, UHD250, UHX200, UND140 Generation Series Generation: U-Tergo Series Introduction Market Position Market Segment: Industrial Material Handling Equipment (Electric Reach Trucks) Key Features Key Features Of Manual: Original Factory Content, Illustrated, Circuit Diagrams, Comprehensive Coverage, Searchable, Printable. Content Quality: High-resolution images and clear, concise instructions facilitate efficient repair and maintenance. Competitive Analysis Industry Standing: Atlet reach trucks are known for their ergonomic design, durability, and efficiency in demanding warehouse environments, competing with brands like Toyota, Hyster, and Crown. Manual Details Coverage Areas Manual Type: Workshop Service Manual Covered Models: ULS120, ULS140, UMS160, UMS200, UHD200, UHD250, UHX200, UND140 Page Count Page Count: 281 Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Systems Covered: ['General Information & Technical Data', 'Special Tools', 'General Service Procedures', 'Chassis Systems', 'Drive Unit (Electric Motor, Drive Axle)', 'Mast System (Operation, Maintenance, Repair)', 'Steering System', 'Hydraulic System (Pumps, Valves, Hoses, Filters)', 'Hydraulic Cylinders', 'Electrical System (Wiring Diagrams, Components, Troubleshooting)', 'Speed Control Systems', 'Brake Systems', 'Miscellaneous Components & Systems'] Mast System: Detailed procedures for inspection, lubrication, adjustment, and repair of the mast assembly, including inner and outer masts, lift chains, and tilt cylinders. Drive Unit: Covers the electric drive motor, transmission, drive axle, and related components, including troubleshooting and overhaul procedures. Electrical System: Extensive coverage including detailed wiring diagrams, component identification, troubleshooting for electrical faults, and repair procedures for the entire electrical system. Hydraulic System: Comprehensive documentation on hydraulic pumps, control valves, filters, hoses, and actuators, with procedures for maintenance, troubleshooting, and repair. Steering System: Details on the steering mechanism (typically electric power steering), sensors, control modules, and troubleshooting for steering issues. Speed Control And Brake Systems: In-depth coverage of the electronic speed control (e.g., AC motor controllers), braking systems (regenerative and mechanical), and their associated diagnostics and adjustments. Chassis: Information related to the truck's frame, wheels, suspension (if applicable), and general structural integrity, including inspection and repair. Procedures Included Procedures Included: ['Routine Maintenance', 'Preventive Maintenance Schedules', 'Troubleshooting Guides', 'Diagnostic Procedures', 'Component Removal & Installation', 'System Adjustments', 'Repair Instructions', 'Overhaul Procedures', 'Electrical System Diagnosis', 'Hydraulic System Bleeding & Testing', 'Chassis Alignment & Inspection'] Troubleshooting Procedures: Systematic diagnostic approaches and step-by-step guides for identifying and resolving mechanical, hydraulic, and electrical issues. Component Replacement: Step-by-step instructions for replacing wear items, major components like motors, pumps, cylinders, and electronic modules. Safety Checks: Procedures for performing critical safety checks, including brake testing, steering function verification, and hydraulic system integrity. Technical Depth Technical Depth: Comprehensive (from basic maintenance to advanced repair and overhaul) Rebuild Procedures: Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components such as the drive unit, mast, and hydraulic cylinders. Diagnostic Tools: Information on required diagnostic tools, including specialized electronic diagnostic equipment and mechanical measurement tools, is provided in Section 2. Schematics: Includes detailed circuit diagrams and hydraulic schematics essential for understanding system operation and troubleshooting. Manual Specifications File Format File Format: PDF File Quality: Optimized for digital viewing and printing, ensuring clarity of images and text. Print Quality Print Quality: High-quality, Printable Search Functionality Searchable Text: Yes Navigation Navigation Bookmarks: Yes Licensing Restrictions: None (No expire date) Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Engine Specifications Primary Engine Propulsion Type: Electric Performance Performance Details: Specific performance metrics (lift height, load capacity, travel speed) are model-dependent and detailed within the manual. Fuel System Power Source: Battery Electric (refer to specific battery specifications and maintenance guidelines within the manual). Drive Motor Drive Motor Type: AC or DC electric motors (specifics depend on model, detailed in Section 5). Transmission Standard Transmission Type: Electric drive system with integrated motor and gearbox (specifics vary by model, detailed in Section 5). Dimensions Capacity Codes Load Capacity Ranges: 1200 kg to 2500 kg (based on model designations ULS120, ULS140, UMS160, UMS200, UHD200, UHD250, UHX200, UND140) Lift Heights Lift Height Ranges: Variable, detailed by model in Section 1. Exterior Chassis Type: Reach Truck (compact design for narrow aisles). Weights Truck Weight: Operating weight and battery weight are model-specific and detailed in Section 1. Safety Features Features Safety Features Covered: Manual covers safety related to operation, maintenance, and repair of all systems, including brakes, steering, and electrical components. Ratings Safety Standards: The manual adheres to industrial safety standards for material handling equipment, covering operational safety protocols. Technology Features Driver Assistance Driver Assistance Features Covered: While not a consumer car, the manual covers the electronic control systems related to speed control, braking, and steering, which are crucial for safe and efficient operation. Controller Systems: Detailed information on the electronic control units (ECUs) managing drive,...
Industrial Material Handling Equipment (Electric Reach Trucks)
Key Features
Key Features Of Manual:
Original Factory Content, Illustrated, Circuit Diagrams, Comprehensive Coverage, Searchable, Printable.
Content Quality:
High-resolution images and clear, concise instructions facilitate efficient repair and maintenance.
Competitive Analysis
Industry Standing:
Atlet reach trucks are known for their ergonomic design, durability, and efficiency in demanding warehouse environments, competing with brands like Toyota, Hyster, and Crown.
['General Information & Technical Data', 'Special Tools', 'General Service Procedures', 'Chassis Systems', 'Drive Unit (Electric Motor, Drive Axle)', 'Mast System (Operation, Maintenance, Repair)', 'Steering System', 'Hydraulic System (Pumps, Valves, Hoses, Filters)', 'Hydraulic Cylinders', 'Electrical System (Wiring Diagrams, Components, Troubleshooting)', 'Speed Control Systems', 'Brake Systems', 'Miscellaneous Components & Systems']
Mast System:
Detailed procedures for inspection, lubrication, adjustment, and repair of the mast assembly, including inner and outer masts, lift chains, and tilt cylinders.
Drive Unit:
Covers the electric drive motor, transmission, drive axle, and related components, including troubleshooting and overhaul procedures.
Electrical System:
Extensive coverage including detailed wiring diagrams, component identification, troubleshooting for electrical faults, and repair procedures for the entire electrical system.
Hydraulic System:
Comprehensive documentation on hydraulic pumps, control valves, filters, hoses, and actuators, with procedures for maintenance, troubleshooting, and repair.
Steering System:
Details on the steering mechanism (typically electric power steering), sensors, control modules, and troubleshooting for steering issues.
Speed Control And Brake Systems:
In-depth coverage of the electronic speed control (e.g., AC motor controllers), braking systems (regenerative and mechanical), and their associated diagnostics and adjustments.
Chassis:
Information related to the truck's frame, wheels, suspension (if applicable), and general structural integrity, including inspection and repair.
Systematic diagnostic approaches and step-by-step guides for identifying and resolving mechanical, hydraulic, and electrical issues.
Component Replacement:
Step-by-step instructions for replacing wear items, major components like motors, pumps, cylinders, and electronic modules.
Safety Checks:
Procedures for performing critical safety checks, including brake testing, steering function verification, and hydraulic system integrity.
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to advanced repair and overhaul)
Rebuild Procedures:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components such as the drive unit, mast, and hydraulic cylinders.
Diagnostic Tools:
Information on required diagnostic tools, including specialized electronic diagnostic equipment and mechanical measurement tools, is provided in Section 2.
Schematics:
Includes detailed circuit diagrams and hydraulic schematics essential for understanding system operation and troubleshooting.
Manual Specifications
File Format
File Format:
PDF
File Quality:
Optimized for digital viewing and printing, ensuring clarity of images and text.
Print Quality
Print Quality:
High-quality, Printable
Search Functionality
Searchable Text:
Yes
Navigation
Navigation Bookmarks:
Yes
Licensing
Restrictions:
None (No expire date)
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Engine Specifications
Primary Engine
Propulsion Type:
Electric
Performance
Performance Details:
Specific performance metrics (lift height, load capacity, travel speed) are model-dependent and detailed within the manual.
Fuel System
Power Source:
Battery Electric (refer to specific battery specifications and maintenance guidelines within the manual).
Drive Motor
Drive Motor Type:
AC or DC electric motors (specifics depend on model, detailed in Section 5).
Transmission
Standard
Transmission Type:
Electric drive system with integrated motor and gearbox (specifics vary by model, detailed in Section 5).
Dimensions
Capacity Codes
Load Capacity Ranges:
1200 kg to 2500 kg (based on model designations ULS120, ULS140, UMS160, UMS200, UHD200, UHD250, UHX200, UND140)
Lift Heights
Lift Height Ranges:
Variable, detailed by model in Section 1.
Exterior
Chassis Type:
Reach Truck (compact design for narrow aisles).
Weights
Truck Weight:
Operating weight and battery weight are model-specific and detailed in Section 1.
Safety Features
Features
Safety Features Covered:
Manual covers safety related to operation, maintenance, and repair of all systems, including brakes, steering, and electrical components.
Ratings
Safety Standards:
The manual adheres to industrial safety standards for material handling equipment, covering operational safety protocols.
Technology Features
Driver Assistance
Driver Assistance Features Covered:
While not a consumer car, the manual covers the electronic control systems related to speed control, braking, and steering, which are crucial for safe and efficient operation.
Controller Systems:
Detailed information on the electronic control units (ECUs) managing drive, lift, and steering functions.
Infotainment
Operator Interface:
Covers the control panel, display units, and electronic interfaces used by the operator for truck functions and diagnostics.
Maintenance
Service Intervals
Service Intervals Covered:
Detailed service intervals for various checks and replacements are provided in Section 3 (Service) and throughout the manual.
Daily Checks:
Guidance on daily pre-operation checks to ensure safe and efficient operation.
Preventive Maintenance Schedule:
A structured schedule of preventive maintenance tasks based on operating hours or calendar intervals.
Fluid Specifications
Fluid Specifications:
Specifications for hydraulic fluid, battery coolant (if applicable), and any other required fluids are detailed within the relevant sections (e.g., Section 9 for Hydraulics).
Hydraulic Fluid Type:
Specific ISO VG ratings and viscosity grades for hydraulic fluid are detailed, typically requiring high-quality hydraulic oils for optimal performance and longevity.
Known Issues
Common Issues Addressed:
The manual includes troubleshooting sections that address common operational issues and component failures typical for electric reach trucks.
Vehicle History
Brand Heritage
Brand Heritage:
Atlet is a well-established manufacturer of material handling equipment, known for its focus on reach trucks and robust design.
Model Evolution
Model Evolution:
The U-Tergo series represents a line of electric reach trucks designed for efficient warehouse operations, with various models addressing different capacity and lift height requirements.
Production
Manufacturing Origin:
Atlet equipment is manufactured to high standards, with specific production locations often associated with European manufacturing hubs.