2000 Audi A6 (C5-4B) Service and Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: A6 Model Code: C5-4B Year: 2000 Generation Generation Designation: Second Generation (C5) 👋 Introduction Market Position Segment: Executive Sedan/Wagon Brand Perception: Audi positioned as a premium European manufacturer known for sophisticated design, quattro all-wheel drive, and advanced technology. Competitive Analysis Key Competitors: BMW 5 Series, Mercedes-Benz E-Class, Lexus GS, Jaguar S-Type. Key Features Design Philosophy: The C5 A6 represented Audi's continued focus on refined styling, robust build quality, and advanced engineering. Powertrain Options: Offered a range of engines, including V6 and V8, paired with front-wheel drive or the iconic quattro all-wheel drive system. 📋 Manual Details Coverage Areas General Coverage: All Models & All Repairs A-Z Specificity: Vehicle Specific (Not Generic) Target Audience: Dealership Technicians Page Count Estimated Pages: Extensive (Typically 1000+ pages for full factory manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Likely Digital (PDF) for widespread distribution by sales businesses, but originally printed. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system. Engine Management: Fuel injection system, ignition system, emission control systems (EVAP, secondary air injection), engine control module (ECM) diagnostics and programming. Transmission Manual: Clutch operation, gearbox assembly, gear shifting mechanisms, hydraulic clutch system. Transmission Automatic: Torque converter, planetary gear sets, hydraulic control systems, valve body, transmission control module (TCM) diagnostics and programming, fluid specifications. Drivetrain: Front-wheel drive (FWD) and quattro all-wheel drive (AWD) systems, differential units (front, rear, center), driveshafts, CV joints, hubs. Suspension: Front and rear suspension systems (e.g., multi-link), shock absorbers, springs, control arms, stabilizer bars, wheel alignment procedures and specifications. Steering: Power steering system (hydraulic or electro-hydraulic), steering rack, tie rods, steering column, steering angle sensor. Brakes: Hydraulic braking system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), EBD (Electronic Brake-force Distribution), brake calipers, rotors, pads, lines, master cylinder, brake booster, parking brake system. Electrical System: Battery, alternator, starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, power distribution. Body And Frame: Body panel removal and installation, door mechanisms, latches, hinges, glass replacement, interior trim, underbody protection, rust prevention. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, climate control unit, compressor, condenser, evaporator, blower motor. Comfort And Convenience: Power windows, power locks, mirrors, seats (adjustment, heating, memory), sunroof, keyless entry, alarm system. Infotainment And Navigation: Radio systems, CD changers, navigation systems, speaker systems, antenna systems. Safety Systems: Airbag systems (SRS), seat belt pretensioners, crash sensor location and replacement. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt replacement, wiper blade replacement, cabin air filter replacement. Troubleshooting: Diagnostic trouble codes (DTCs) interpretation and diagnosis, symptom-based troubleshooting guides, electrical circuit testing, component testing. Repair: Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, power steering pump replacement, alternator replacement, starter motor replacement, exhaust system repair, body panel repair. Installation: Component installation (e.g., new sensors, control modules), accessory installation procedures. Diagnostics: On-board diagnostics (OBD-II) procedures, scan tool usage, sensor data analysis, actuator testing, wiring harness testing. Technical Depth Depth: Comprehensive: From basic preventative maintenance to complete vehicle overhaul and advanced electronic diagnostics. Diagnostic Tools: Information on required diagnostic tools, including factory-specific tools (e.g., VAG-COM/VCDS) for module coding, adaptation, and advanced diagnostics. Torque Specifications: Detailed torque specifications for all critical fasteners and components. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format Format Details: Likely searchable PDF with high-resolution diagrams and schematics. If physical, high-quality print. Print Quality Quality: High (Original factory manuals are printed on durable paper with clear illustrations). Binding Type Type: If physical: Perfect bound or spiral bound for ease of use in a workshop. Paper Type Type: If physical: Durable, high-quality paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Options: 2.8L V6 (AAH, ATQ), 2.7L Biturbo V6 (APB), 4.2L V8 (AQJ, ARS, ASG). Displacement 2 8L V6: 2771 cc Horsepower 2 8L V6: 190 hp @ 6000 rpm Torque 2 8L V6: 207 lb-ft @ 3200 rpm Displacement 2 7L Biturbo V6: 2671 cc Horsepower 2 7L Biturbo V6: 250 hp @ 5800 rpm Torque 2 7L Biturbo V6: 258 lb-ft @ 1800-4000 rpm Displacement 4 2L V8: 4172 cc Horsepower 4 2L V8: 300 hp @ 6000 rpm Torque 4 2L V8: 295 lb-ft @ 3000 rpm Performance Engine Layout: Longitudinal Aspiration: Naturally Aspirated (V6, V8) and Twin-Turbocharged (2.7T V6) Fuel System Type: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual (on select models), 5-speed Tiptronic Automatic (standard on most). Optional Optional Transmission: 6-speed Manual (available on 2.7T models). Features Quattro: Torsen center differential standard on AWD...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

C5-4B

Year:

Generation

Generation Designation:

Second Generation (C5)

👋 Introduction

Market Position

Segment:

Executive Sedan/Wagon

Brand Perception:

Audi positioned as a premium European manufacturer known for sophisticated design, quattro all-wheel drive, and advanced technology.

Competitive Analysis

Key Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Lexus GS, Jaguar S-Type.

Key Features

Design Philosophy:

The C5 A6 represented Audi's continued focus on refined styling, robust build quality, and advanced engineering.

Powertrain Options:

Offered a range of engines, including V6 and V8, paired with front-wheel drive or the iconic quattro all-wheel drive system.

📋 Manual Details

Coverage Areas

General Coverage:

All Models & All Repairs A-Z

Specificity:

Vehicle Specific (Not Generic)

Target Audience:

Dealership Technicians

Page Count

Estimated Pages:

Extensive (Typically 1000+ pages for full factory manuals)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Likely Digital (PDF) for widespread distribution by sales businesses, but originally printed.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system.

Engine Management:

Fuel injection system, ignition system, emission control systems (EVAP, secondary air injection), engine control module (ECM) diagnostics and programming.

Transmission Manual:

Clutch operation, gearbox assembly, gear shifting mechanisms, hydraulic clutch system.

Transmission Automatic:

Torque converter, planetary gear sets, hydraulic control systems, valve body, transmission control module (TCM) diagnostics and programming, fluid specifications.

Drivetrain:

Front-wheel drive (FWD) and quattro all-wheel drive (AWD) systems, differential units (front, rear, center), driveshafts, CV joints, hubs.

Suspension:

Front and rear suspension systems (e.g., multi-link), shock absorbers, springs, control arms, stabilizer bars, wheel alignment procedures and specifications.

Steering:

Power steering system (hydraulic or electro-hydraulic), steering rack, tie rods, steering column, steering angle sensor.

Brakes:

Hydraulic braking system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), EBD (Electronic Brake-force Distribution), brake calipers, rotors, pads, lines, master cylinder, brake booster, parking brake system.

Electrical System:

Battery, alternator, starter motor, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, power distribution.

Body And Frame:

Body panel removal and installation, door mechanisms, latches, hinges, glass replacement, interior trim, underbody protection, rust prevention.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, climate control unit, compressor, condenser, evaporator, blower motor.

Comfort And Convenience:

Power windows, power locks, mirrors, seats (adjustment, heating, memory), sunroof, keyless entry, alarm system.

Infotainment And Navigation:

Radio systems, CD changers, navigation systems, speaker systems, antenna systems.

Safety Systems:

Airbag systems (SRS), seat belt pretensioners, crash sensor location and replacement.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, belt replacement, wiper blade replacement, cabin air filter replacement.

Troubleshooting:

Diagnostic trouble codes (DTCs) interpretation and diagnosis, symptom-based troubleshooting guides, electrical circuit testing, component testing.

Repair:

Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, power steering pump replacement, alternator replacement, starter motor replacement, exhaust system repair, body panel repair.

Installation:

Component installation (e.g., new sensors, control modules), accessory installation procedures.

Diagnostics:

On-board diagnostics (OBD-II) procedures, scan tool usage, sensor data analysis, actuator testing, wiring harness testing.

Technical Depth

Depth:

Comprehensive: From basic preventative maintenance to complete vehicle overhaul and advanced electronic diagnostics.

Diagnostic Tools:

Information on required diagnostic tools, including factory-specific tools (e.g., VAG-COM/VCDS) for module coding, adaptation, and advanced diagnostics.

Torque Specifications:

Detailed torque specifications for all critical fasteners and components.

Wiring Diagrams:

Complete and detailed electrical wiring diagrams for all vehicle systems.

📊 Manual Specifications

File Format

Format Details:

Likely searchable PDF with high-resolution diagrams and schematics. If physical, high-quality print.

Print Quality

Quality:

High (Original factory manuals are printed on durable paper with clear illustrations).

Binding Type

Type:

If physical: Perfect bound or spiral bound for ease of use in a workshop.

Paper Type

Type:

If physical: Durable, high-quality paper suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.8L V6 (AAH, ATQ), 2.7L Biturbo V6 (APB), 4.2L V8 (AQJ, ARS, ASG).

Displacement 2 8L V6:

2771 cc

Horsepower 2 8L V6:

190 hp @ 6000 rpm

Torque 2 8L V6:

207 lb-ft @ 3200 rpm

Displacement 2 7L Biturbo V6:

2671 cc

Horsepower 2 7L Biturbo V6:

250 hp @ 5800 rpm

Torque 2 7L Biturbo V6:

258 lb-ft @ 1800-4000 rpm

Displacement 4 2L V8:

4172 cc

Horsepower 4 2L V8:

300 hp @ 6000 rpm

Torque 4 2L V8:

295 lb-ft @ 3000 rpm

Performance

Engine Layout:

Longitudinal

Aspiration:

Naturally Aspirated (V6, V8) and Twin-Turbocharged (2.7T V6)

Fuel System

Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual (on select models), 5-speed Tiptronic Automatic (standard on most).

Optional

Optional Transmission:

6-speed Manual (available on 2.7T models).

Features

Quattro:

Torsen center differential standard on AWD models, providing permanent all-wheel drive.

Tiptronic:

Allows manual selection of gears via shift lever or steering wheel buttons.

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Avant (Wagon).

Wheelbase:

Approx. 108.5 inches (2756 mm)

Length Sedan:

Approx. 193.0 inches (4902 mm)

Width:

Approx. 71.2 inches (1808 mm)

Height:

Approx. 57.2 inches (1453 mm)

Cargo

Cargo Volume Sedan:

Approx. 15.1 cu ft (428 L)

Cargo Volume Avant:

Approx. 18.8 cu ft (530 L) (seats up), 37.0 cu ft (1048 L) (seats down)

Weights

Curb Weight:

Varies by model, typically 3400-3900 lbs (1542-1769 kg)

Wheel Bolt Pattern:

5x112 mm

Wheel Size:

Typically 16-inch or 17-inch alloy wheels

Tire Size:

Common sizes include 205/55 R16, 215/55 R16, 215/55 R17, 225/45 R17

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Likely 4 stars (based on period testing for similar vehicles, specific ratings may vary)

IIHS Side Impact:

Likely Acceptable or Good (depending on specific model year and equipment)

Active Features

Standard Anti-lock Braking System

Standard Electronic Stability Program (ESP) - Audi's name for stability control.

Traction Control:

Standard Traction Control (ASR or EDL on Quattro models).

Passive Features

Airbags:

Driver and front passenger airbags, optional side airbags.

Seatbelts:

Three-point front and rear seat belts, front seat belt pretensioners.

💡 Technology Features

Infotainment

Audio Systems:

Bose premium audio system available, standard Audi Symphony/Concert units with cassette and CD players.

Navigation:

Optional GPS navigation system, typically with a dash-mounted screen and CD-ROM maps.

Driver Assistance

Parking Sensors:

Optional rear parking sensors (Audi parking system).

Cruise Control:

Standard cruise control.

Connectivity

Phone Integration:

Optional integrated hands-free phone system (often required a specific cradle).

Data Bus:

Uses CAN (Controller Area Network) bus architecture for communication between ECUs.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 12 months, depending on driving conditions and oil type used. Check manual for specific intervals based on oil quality (e.g., synthetic vs. conventional).

Timing Belt Replacement:

For 2.8L V6 (AAH, ATQ): 70,000 - 105,000 miles (112,000 - 168,000 km) or 5-7 years. For 2.7T V6 and 4.2L V8: Often chain-driven or have longer-life belts/chains. Crucially, the manual will specify exact intervals and components (e.g., tensioners, idlers).

Transmission Fluid Change:

Automatic: Generally considered 'lifetime' by some manufacturers, but dealer recommendations and best practices suggest flushing/changing every 60,000-100,000 miles (96,000-160,000 km). Manual: Check clutch fluid periodically, gear oil inspection.

Fluid Specifications

Engine Oil:

SAE 5W-40 or 0W-40 synthetic oil meeting VW 502 00 specification.

Coolant:

G12 (pink) or G12+ (purple) ethylene glycol-based coolant, mixed 50/50 with distilled water.

Brake Fluid:

DOT 4, preferably a low-viscosity (LV) formulation.

Power Steering Fluid:

Pentosin CHF 11S or equivalent hydraulic fluid.

Automatic Transmission Fluid:

G 055 025 (LT71141) for ZF 5HP19FL/FLA and 5HP24 transmissions. Check manual for exact fluid type and capacity.

Known Issues

Coil Packs:

Common failure point, leading to misfires and rough running.

ABS Sensors:

Wheel speed sensors can fail, causing ABS/ESP warning lights and loss of functionality.

Oil Leaks:

Valve cover gaskets, oil cooler seals, and oil pan gaskets can degrade and leak.

Pcv System:

Positive Crankcase Ventilation (PCV) system can become clogged, leading to increased oil consumption and pressure issues.

Suspension Components:

Control arm bushings and tie rod ends are common wear items.

Climate Control Actuators:

Blend door actuators for HVAC can fail, causing temperature control issues.

📚 Vehicle History

Brand Heritage

Audi Legacy:

Audi AG, a German manufacturer with a long history dating back to the early 20th century, known for its engineering prowess and innovative technologies like quattro AWD.

Model Evolution

C5 Generation:

The C5 platform A6 succeeded the C4 A6 and was produced from 1997 to 2004 (sedan) and 1997 to 2005 (Avant). It marked a significant design evolution with sleeker lines and a more modern interior.

Facelift:

The C5 A6 received a facelift in 2001, introducing revised styling (e.g., clear headlights, updated grille), improved interior materials, and updated technology.

Production

Manufacturing Locations:

Primarily Germany.

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

The C5 A6 (particularly the 2.7T quattro and 4.2 models) was often praised for its performance and handling, receiving positive reviews and occasional nods in 'Ten Best' lists by automotive publications during its production run.