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Austin A30 & A35 Saloon Conntryman Van 800cc 948cc Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Austin Model: A30 / A35 Saloon, Countryman, Van Codes Engine Codes: 803cc (A-Series), 948cc (A-Series) 👋 Introduction Market Position Original Target Market: Affordable, reliable family transport and light commercial vehicle for post-war Britain and export markets. Competitive Analysis Key Competitors: Morris Minor, Ford Anglia, Volkswagen Beetle, Hillman Minx. Key Features Vehicle Design Philosophy: Simple, robust construction, rear-wheel drive, unitary body construction, economical to run and maintain. Manual Value Proposition Benefits For Owner: Empowers owners to perform routine maintenance and repairs, reducing reliance on expensive garage services and maintaining vehicle value. 📋 Manual Details Coverage Areas Primary Coverage: UK, Commonwealth countries, European markets Specific Variants Covered: Saloon (2-door, 4-door), Countryman (estate car), Van Page Count Estimated Page Count: 400-600 (typical for comprehensive workshop manuals of this era, actual may vary) Manual Type Type: Complete Workshop Service & Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel system (carburettor, fuel pump), exhaust system Transmission: Gearbox (4-speed manual), clutch, drive shafts, differential Brakes: Hydraulic drum brake system (front and rear), master cylinder, wheel cylinders, brake shoes, brake fluid specifications Suspension: Front independent suspension (trailing links, coil springs), rear semi-elliptic leaf springs, shock absorbers, steering linkage Electrical: 12V Lucas electrical system, dynamo charging system, battery, starter motor, ignition system (distributor, coil, spark plugs), lighting system, instrumentation, wiring diagrams Bodywork: Chassis construction, body panels, doors, windows, trim, interior fittings, upholstery, heating system (optional/basic) Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, fuel, air), spark plug replacement, ignition timing adjustment, valve clearance adjustment, brake adjustments, chassis lubrication Major Repairs: Engine overhaul (reboring, crankshaft bearings, piston replacement), cylinder head repair, gearbox overhaul, clutch replacement, brake system rebuilding, suspension component replacement Diagnostics: Troubleshooting guides for common faults, engine running issues, electrical system problems, braking performance issues Bodywork Repairs: Panel straightening and replacement, welding procedures, door and window alignment, rust repair guidance Wheel Alignment: Adjustment of front wheel geometry (caster, camber, toe-in). Manual will include specifications and adjustment methods. Technical Depth Depth: Comprehensive, covering from basic owner maintenance to full engine and transmission rebuilds, including detailed torque specifications and clearances. 📊 Manual Specifications File Format Digital Format Quality: High-resolution scans or digitally created documents ensuring clear text and diagrams for printing or screen viewing. Searchability: Likely includes searchable text for quick access to specific repair procedures and specifications, enhancing workshop efficiency. Print Quality Reproducibility: Optimized for printing, with clear diagrams and legible text, suitable for workshop use. Binding Type Digital Binding: N/A (Downloadable format) Paper Type Digital Paper Simulation: Simulated matte finish for readability on screen and print. ⚙️ Engine Specifications Primary Engine Engine Type: BMC A-Series Inline-4 OHV (Overhead Valve) Displacement A30: 803 cc (49.0 cu in) Displacement A35: 948 cc (57.8 cu in) Performance Horsepower A30: Approx. 28-30 bhp @ 4200 rpm Horsepower A35: Approx. 34-37 bhp @ 4500 rpm Torque A30: Approx. 42 lb-ft @ 2500 rpm Torque A35: Approx. 48 lb-ft @ 3000 rpm Fuel System Carburettor: Single Zenith 36II carb (A30) or SU H2 carb (A35) - specific details in manual Fuel Type: Leaded or low-lead petrol (manual will specify appropriate octane rating, likely 3-star or premium). Engine Layout Configuration: Front-mounted, water-cooled, inline four-cylinder, longitudinally positioned. 🔧 Transmission Standard Gearbox: 4-speed manual gearbox with synchromesh on 2nd, 3rd, and 4th gears. Optional Automatic Transmission: Not available. Features Clutch Type: Single dry plate clutch, hydraulically actuated (later models) or cable operated (early models). Final Drive: Spiral bevel and single helical gears, hypoid type; integral rear axle housing. 📐 Dimensions Exterior Wheelbase: Approx. 86 inches (2184 mm) Track Front: Approx. 47.5 inches (1207 mm) Track Rear: Approx. 48 inches (1219 mm) Weights Kerb Weight Saloon: Approx. 1550 - 1700 lbs (703 - 771 kg), model dependent Gross Vehicle Weight Van: Approx. 2600 lbs (1179 kg) (Van variant) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for the era; safety standards were significantly different. The design prioritizes basic structural integrity for its time. Active Features Braking System: Hydraulic drum brakes on all wheels. Manual details specific brake component part numbers and adjustment procedures. Passive Features Seat Belts: Optional or not fitted as standard on early models. Manual may include guidance on retrofitting. Windscreen: Laminated safety glass for windscreen (standard on later models/optional). Manual will detail replacement procedures. 💡 Technology Features Infotainment Audio System: Basic dashboard-mounted radio (optional, likely Bakelite or early transistorized units). Manual may not cover radio repair in depth. Driver Assistance Features: None by modern standards. Focus is on mechanical operation and driver control. Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months. Manual will provide exact recommendations for specific oil types. Grease Points: Chassis lubrication points require attention every 1,000-2,000 miles. Manual will...
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Austin A30 & A35 Saloon Conntryman Van 800cc 948cc Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Austin
Model:
A30 / A35 Saloon, Countryman, Van
Codes
Engine Codes:
803cc (A-Series), 948cc (A-Series)
👋 Introduction
Market Position
Original Target Market:
Affordable, reliable family transport and light commercial vehicle for post-war Britain and export markets.
Competitive Analysis
Key Competitors:
Morris Minor, Ford Anglia, Volkswagen Beetle, Hillman Minx.
Key Features
Vehicle Design Philosophy:
Simple, robust construction, rear-wheel drive, unitary body construction, economical to run and maintain.
Manual Value Proposition
Benefits For Owner:
Empowers owners to perform routine maintenance and repairs, reducing reliance on expensive garage services and maintaining vehicle value.
📋 Manual Details
Coverage Areas
Primary Coverage:
UK, Commonwealth countries, European markets
Specific Variants Covered:
Saloon (2-door, 4-door), Countryman (estate car), Van
Page Count
Estimated Page Count:
400-600 (typical for comprehensive workshop manuals of this era, actual may vary)
Manual Type
Type:
Complete Workshop Service & Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel system (carburettor, fuel pump), exhaust system
Transmission:
Gearbox (4-speed manual), clutch, drive shafts, differential
Brakes:
Hydraulic drum brake system (front and rear), master cylinder, wheel cylinders, brake shoes, brake fluid specifications
Suspension:
Front independent suspension (trailing links, coil springs), rear semi-elliptic leaf springs, shock absorbers, steering linkage
Electrical:
12V Lucas electrical system, dynamo charging system, battery, starter motor, ignition system (distributor, coil, spark plugs), lighting system, instrumentation, wiring diagrams
Bodywork:
Chassis construction, body panels, doors, windows, trim, interior fittings, upholstery, heating system (optional/basic)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, fuel, air), spark plug replacement, ignition timing adjustment, valve clearance adjustment, brake adjustments, chassis lubrication
Major Repairs:
Engine overhaul (reboring, crankshaft bearings, piston replacement), cylinder head repair, gearbox overhaul, clutch replacement, brake system rebuilding, suspension component replacement
Diagnostics:
Troubleshooting guides for common faults, engine running issues, electrical system problems, braking performance issues
Bodywork Repairs:
Panel straightening and replacement, welding procedures, door and window alignment, rust repair guidance
Wheel Alignment:
Adjustment of front wheel geometry (caster, camber, toe-in). Manual will include specifications and adjustment methods.
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to full engine and transmission rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
Digital Format Quality:
High-resolution scans or digitally created documents ensuring clear text and diagrams for printing or screen viewing.
Searchability:
Likely includes searchable text for quick access to specific repair procedures and specifications, enhancing workshop efficiency.
Print Quality
Reproducibility:
Optimized for printing, with clear diagrams and legible text, suitable for workshop use.
Binding Type
Digital Binding:
N/A (Downloadable format)
Paper Type
Digital Paper Simulation:
Simulated matte finish for readability on screen and print.
⚙️ Engine Specifications
Primary Engine
Engine Type:
BMC A-Series Inline-4 OHV (Overhead Valve)
Displacement A30:
803 cc (49.0 cu in)
Displacement A35:
948 cc (57.8 cu in)
Performance
Horsepower A30:
Approx. 28-30 bhp @ 4200 rpm
Horsepower A35:
Approx. 34-37 bhp @ 4500 rpm
Torque A30:
Approx. 42 lb-ft @ 2500 rpm
Torque A35:
Approx. 48 lb-ft @ 3000 rpm
Fuel System
Carburettor:
Single Zenith 36II carb (A30) or SU H2 carb (A35) - specific details in manual
Fuel Type:
Leaded or low-lead petrol (manual will specify appropriate octane rating, likely 3-star or premium).
Engine Layout
Configuration:
Front-mounted, water-cooled, inline four-cylinder, longitudinally positioned.
🔧 Transmission
Standard
Gearbox:
4-speed manual gearbox with synchromesh on 2nd, 3rd, and 4th gears.
Optional
Automatic Transmission:
Not available.
Features
Clutch Type:
Single dry plate clutch, hydraulically actuated (later models) or cable operated (early models).
Final Drive:
Spiral bevel and single helical gears, hypoid type; integral rear axle housing.
📐 Dimensions
Exterior
Wheelbase:
Approx. 86 inches (2184 mm)
Track Front:
Approx. 47.5 inches (1207 mm)
Track Rear:
Approx. 48 inches (1219 mm)
Weights
Kerb Weight Saloon:
Approx. 1550 - 1700 lbs (703 - 771 kg), model dependent
Gross Vehicle Weight Van:
Approx. 2600 lbs (1179 kg) (Van variant)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for the era; safety standards were significantly different. The design prioritizes basic structural integrity for its time.
Active Features
Braking System:
Hydraulic drum brakes on all wheels. Manual details specific brake component part numbers and adjustment procedures.
Passive Features
Seat Belts:
Optional or not fitted as standard on early models. Manual may include guidance on retrofitting.
Windscreen:
Laminated safety glass for windscreen (standard on later models/optional). Manual will detail replacement procedures.
💡 Technology Features
Infotainment
Audio System:
Basic dashboard-mounted radio (optional, likely Bakelite or early transistorized units). Manual may not cover radio repair in depth.
Driver Assistance
Features:
None by modern standards. Focus is on mechanical operation and driver control.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months. Manual will provide exact recommendations for specific oil types.
Grease Points:
Chassis lubrication points require attention every 1,000-2,000 miles. Manual will detail locations and recommended grease type.
Valve Clearance Adjustment:
Recommended every 6,000-12,000 miles. Manual will specify hot or cold settings and specific clearances (e.g., 0.015" for both inlet and exhaust).
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 30 multigrade oil (depending on climate). Manual will specify API service classification and capacity (approx. 5 pints / 2.8 litres).
Coolant Type:
Water with anti-corrosion additive or antifreeze. Manual will specify capacity and recommended mixture.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based hydraulic brake fluid. Manual will specify compliance with standards like S.A.E. R72.
Gearbox Oil Type:
EP 90 gear oil. Manual will specify capacity (approx. 2.5 pints / 1.4 litres).
Shock ABSorber Fluid:
Specific oil type for lever-arm type dampers (if applicable) or recommendations for replacement units. Manual details fluid viscosity and filling procedures.
Known Issues
Rust Prone Areas:
Wheel arches, sills, floor pans, door bottoms, rear spring mountings. Manual provides repair guidance but preventative measures are key.
Engine Wear:
Oil consumption due to worn piston rings or valve guides. Manual details overhaul procedures for worn components.
Gearbox Synchromesh:
Weak synchromesh engagement, particularly on 2nd gear, requiring careful gear changes. Manual details rebuild procedures.
Electrical Reliability:
Lucas components can be prone to wear or corrosion. Manual provides wiring diagrams and troubleshooting for electrical faults.
📚 Vehicle History
Brand Heritage
Austin Motor Company:
A significant British manufacturer known for producing reliable and accessible vehicles, part of the BMC conglomerate.
Model Evolution
A30 Introduction:
Launched in 1951 as a successor to the Austin Seven. Initially featured the 803cc engine.
A35 Introduction:
Launched in 1956 as an update to the A30, featuring the larger 948cc engine and minor styling and interior refinements. The Countryman estate and van variants were also introduced/prominently featured.
Production End:
Production of A30/A35 range ceased in 1959, succeeded by the Austin A40 Farina.
Production
Manufacturing Location:
Longbridge, Birmingham, England
🏆 Awards & Recognition
Recognitions
Market Reception:
The A30/A35 series was highly popular in the UK for its affordability and practicality, making it a staple of British motoring for many families and businesses. While specific awards are uncommon for this type of vehicle, its widespread adoption and longevity speak to its success.
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