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Austin Healey Sprite Complete Workshop Service Repair Manual 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971

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🏷️ Basic Information Identification Make: Austin Healey Model: Sprite Model Generations Covered: Frogeye Sprite (AN5) and Mark II, III, IV, and V Production Years Covered By Manual: 1958-1971 Codes Chassis Codes: AN5, GAN4, GAN5, HAN6, HANS 👋 Introduction Market Position Target Audience: Classic car enthusiasts, Austin Healey Sprite owners, home mechanics, restoration specialists. Competitive Analysis Value Proposition: Provides extensive repair knowledge to save on costly professional labor, empowers owners for self-sufficiency and maintenance. Key Features Ease Of Use: Easy to follow step-by-step instructions with pictures. Instant Access: Instant email delivery upon payment confirmation. Portability: Downloadable to multiple devices (PC, Mac, tablet, smartphone). Guarantee: Customer Satisfaction Guaranteed. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop Procedures All Models Covered: Yes, all engine, transmission, and trim variations within the specified years. Page Count Estimated Page Count: Detailed, comprehensive coverage suggesting hundreds of pages (specific count not provided, but implies a full workshop manual). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF compatible) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, tuning, lubrication system, cooling system, fuel system (carburetor and fuel injection on later models where applicable), ignition system. Transmission: Manual gearbox overhaul and repair, clutch system, driveshafts, differential. Brakes: Front and rear brake systems (disc and drum), hydraulic system, parking brake. Electrical: Wiring diagrams, lighting system, starting and charging system, instrumentation, ignition switch, accessories. Suspension: Front and rear suspension, shock absorbers, springs, steering linkage. Bodywork And Chassis: Chassis lubrication, body repair, door mechanisms, convertible top, trim, bumpers. Heating And Ventilation: Heater matrix (if fitted), ventilation systems. Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, tune-ups, fluid checks. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems. Repair: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components. Overhaul: Complete engine rebuilds, gearbox overhauls, and other major component restorations. Technical Depth Depth: Comprehensive, ranging from basic maintenance to full engine and transmission rebuilds, including electrical troubleshooting and bodywork. 📊 Manual Specifications File Format Compatible Devices: All PC & MAC Computers, tablets, mobile phones with Adobe Reader. Print Quality Print Options: Printable by page, chapter, or entire document. Binding Type Digital Binding: N/A (Downloadable, user printable) Paper Type Digital Paper: N/A (Digital format, user choice for printing) Software Requirements Required Software: Adobe Reader (free download available). ⚙️ Engine Specifications Primary Engine Engine Displacement Early: 948 cc (0.95 L) OHV Inline-4 Engine Displacement Later: 1098 cc (1.1 L) OHV Inline-4 (Mk II onwards) Engine Displacement Late: 1275 cc (1.3 L) OHV Inline-4 (Mk IV/V) Performance Horsepower 948Cc: Approx. 43 bhp @ 5500 rpm Torque 948Cc: Approx. 52 lb-ft @ 3000 rpm Horsepower 1098Cc: Approx. 55-58 bhp @ 5500 rpm Torque 1098Cc: Approx. 63-65 lb-ft @ 3000 rpm Horsepower 1275Cc: Approx. 65-70 bhp @ 5800 rpm Torque 1275Cc: Approx. 72-74 lb-ft @ 3500 rpm Fuel System Carburetion Early: Single SU HS2 (1.5 inch) Carburetor Carburetion Later: Twin SU HS2 (1.5 inch) or HS4 (1.75 inch) Carburetors on performance variants or later models. 🔧 Transmission Standard Type Early: 4-Speed Manual Transaxle (Non-synchromesh first gear on early models) Type Later: 4-Speed Manual Transaxle (Full synchromesh from Mk II onwards) Optional Automatic Transmission: Not typically offered or widely adopted in the Sprite models covered. Features Clutch: Single dry plate, hydraulically operated. 📐 Dimensions Exterior Length: Approx. 149 inches (3785 mm) - varies slightly by generation Width: Approx. 51 inches (1295 mm) - varies slightly by generation Height: Approx. 49 inches (1245 mm) to top of windscreen Weights Curb Weight: Approx. 1500-1600 lbs (680-725 kg) 🛡️ Safety Features Ratings Crash Test Data: Not applicable for the era; modern safety standards were not in place. Active Features Braking System Type: Front discs, rear drums (standard across most models). Passive Features Seatbelts: Optional or mandated later in production; manual will cover installation and adjustment. Body Construction: Body-on-frame with unitary body construction. 💡 Technology Features Infotainment Audio System: Basic AM radio (optional on early models), often replaced with aftermarket units in restorations. Driver Assistance Advanced Features: None; focus on basic motoring and driver engagement. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months (manual will specify for each engine variant). Tune Up Interval: As needed or annually; manual will detail specific checks. Fluid Specifications Engine Oil Type Early: Straight SAE 20W-50 or 30 (non-detergent or API SC/SD/SE specification depending on era and preference - manual will detail). Engine Oil Type Later: As above, or multi-grade 20W-50 as recommended by BMC/BL. Gearbox Oil Type: EP 90 gear oil (manual will specify precise GL rating). Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid (manual will specify). Coolant Type: Ethylene Glycol based antifreeze mixed with water (50/50 ratio recommended). Known Issues Rust Prone Areas: Wheel arches, sills,...
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Austin Healey Sprite Complete Workshop Service Repair Manual 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971
🏷️ Basic Information
Identification
Make:
Austin Healey
Model:
Sprite
Model Generations Covered:
Frogeye Sprite (AN5) and Mark II, III, IV, and V
Production Years Covered By Manual:
1958-1971
Codes
Chassis Codes:
AN5, GAN4, GAN5, HAN6, HANS
👋 Introduction
Market Position
Target Audience:
Classic car enthusiasts, Austin Healey Sprite owners, home mechanics, restoration specialists.
Competitive Analysis
Value Proposition:
Provides extensive repair knowledge to save on costly professional labor, empowers owners for self-sufficiency and maintenance.
Key Features
Ease Of Use:
Easy to follow step-by-step instructions with pictures.
Instant Access:
Instant email delivery upon payment confirmation.
Portability:
Downloadable to multiple devices (PC, Mac, tablet, smartphone).
Guarantee:
Customer Satisfaction Guaranteed.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Workshop Procedures
All Models Covered:
Yes, all engine, transmission, and trim variations within the specified years.
Page Count
Estimated Page Count:
Detailed, comprehensive coverage suggesting hundreds of pages (specific count not provided, but implies a full workshop manual).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, lubrication system, cooling system, fuel system (carburetor and fuel injection on later models where applicable), ignition system.
Transmission:
Manual gearbox overhaul and repair, clutch system, driveshafts, differential.
Brakes:
Front and rear brake systems (disc and drum), hydraulic system, parking brake.
Electrical:
Wiring diagrams, lighting system, starting and charging system, instrumentation, ignition switch, accessories.
Suspension:
Front and rear suspension, shock absorbers, springs, steering linkage.
Bodywork And Chassis:
Chassis lubrication, body repair, door mechanisms, convertible top, trim, bumpers.
Heating And Ventilation:
Heater matrix (if fitted), ventilation systems.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, tune-ups, fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems.
Repair:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components.
Overhaul:
Complete engine rebuilds, gearbox overhauls, and other major component restorations.
Technical Depth
Depth:
Comprehensive, ranging from basic maintenance to full engine and transmission rebuilds, including electrical troubleshooting and bodywork.
📊 Manual Specifications
File Format
Compatible Devices:
All PC & MAC Computers, tablets, mobile phones with Adobe Reader.
Print Quality
Print Options:
Printable by page, chapter, or entire document.
Binding Type
Digital Binding:
N/A (Downloadable, user printable)
Paper Type
Digital Paper:
N/A (Digital format, user choice for printing)
Software Requirements
Required Software:
Adobe Reader (free download available).
⚙️ Engine Specifications
Primary Engine
Engine Displacement Early:
948 cc (0.95 L) OHV Inline-4
Engine Displacement Later:
1098 cc (1.1 L) OHV Inline-4 (Mk II onwards)
Engine Displacement Late:
1275 cc (1.3 L) OHV Inline-4 (Mk IV/V)
Performance
Horsepower 948Cc:
Approx. 43 bhp @ 5500 rpm
Torque 948Cc:
Approx. 52 lb-ft @ 3000 rpm
Horsepower 1098Cc:
Approx. 55-58 bhp @ 5500 rpm
Torque 1098Cc:
Approx. 63-65 lb-ft @ 3000 rpm
Horsepower 1275Cc:
Approx. 65-70 bhp @ 5800 rpm
Torque 1275Cc:
Approx. 72-74 lb-ft @ 3500 rpm
Fuel System
Carburetion Early:
Single SU HS2 (1.5 inch) Carburetor
Carburetion Later:
Twin SU HS2 (1.5 inch) or HS4 (1.75 inch) Carburetors on performance variants or later models.
🔧 Transmission
Standard
Type Early:
4-Speed Manual Transaxle (Non-synchromesh first gear on early models)
Type Later:
4-Speed Manual Transaxle (Full synchromesh from Mk II onwards)
Optional
Automatic Transmission:
Not typically offered or widely adopted in the Sprite models covered.
Features
Clutch:
Single dry plate, hydraulically operated.
📐 Dimensions
Exterior
Length:
Approx. 149 inches (3785 mm) - varies slightly by generation
Width:
Approx. 51 inches (1295 mm) - varies slightly by generation
Height:
Approx. 49 inches (1245 mm) to top of windscreen
Weights
Curb Weight:
Approx. 1500-1600 lbs (680-725 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for the era; modern safety standards were not in place.
Active Features
Braking System Type:
Front discs, rear drums (standard across most models).
Passive Features
Seatbelts:
Optional or mandated later in production; manual will cover installation and adjustment.
Body Construction:
Body-on-frame with unitary body construction.
💡 Technology Features
Infotainment
Audio System:
Basic AM radio (optional on early models), often replaced with aftermarket units in restorations.
Driver Assistance
Advanced Features:
None; focus on basic motoring and driver engagement.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months (manual will specify for each engine variant).
Tune Up Interval:
As needed or annually; manual will detail specific checks.
Fluid Specifications
Engine Oil Type Early:
Straight SAE 20W-50 or 30 (non-detergent or API SC/SD/SE specification depending on era and preference - manual will detail).
Engine Oil Type Later:
As above, or multi-grade 20W-50 as recommended by BMC/BL.
Gearbox Oil Type:
EP 90 gear oil (manual will specify precise GL rating).
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid (manual will specify).
Coolant Type:
Ethylene Glycol based antifreeze mixed with water (50/50 ratio recommended).
Known Issues
Rust Prone Areas:
Wheel arches, sills, floor pans, rear spring hangers, boot floor.
Engine Wear:
Worn camshaft lobes, oil leaks from rear crankshaft seal, timing chain wear.
Suspension Wear:
Wear in kingpins, trunnions, and bushings leading to imprecise steering and handling.
Electrical Faults:
Corrosion in wiring connectors, Lucas electrics can be temperamental; manual essential for diagnostics.
Carburetor Issues:
Vapor lock in hot weather, float bowl issues, incorrect mixture settings.
📚 Vehicle History
Brand Heritage
Manufacturer:
The British Motor Corporation (BMC), later British Leyland.
Model Evolution
First Generation:
AH Sprite Mk I 'Frogeye' (AN5) launched 1958, known for its distinctive headlight placement.
Second Generation:
Sprite Mk II (GAN4) launched 1961, featuring a more conventional design, shared platform with MGB.
Third Generation:
Sprite Mk III (GAN5) launched 1964, with updated styling and improved engine (1098cc).
Fourth Generation:
Sprite Mk IV (HAN6) launched 1966, introduced 1275cc engine and revised body.
Fifth Generation:
Sprite Mk V (HAN7) launched 1967, essentially a Mk IV with minor updates. Production ended 1969.
Production
Manufacturing Locations:
Abingdon, England.
Production End Year:
The Austin Healey Sprite marque effectively ended with the last Sprites rolling off the line in 1971 (though production of the Midget variant continued).
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
Successful in club racing and rallies; the Sprite's compact size and nimble handling made it a popular choice.
Ratings
Collectibility:
Highly collectible classic sports car, particularly the early Frogeye and well-maintained later models.
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