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BMW 1 Series E81 E82 E87 E88 Roadster Coupe 2004-2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 1 Series Chassis Codes: E81, E82, E87, E88 Body Styles: 3-door hatchback (E81), 2-door coupe (E82), 5-door hatchback (E87), 2-door convertible (E88) Model Years Covered: 2004-2011 👋 Introduction Market Position Segment: Compact premium hatchback/coupe/convertible Target Audience: Enthusiasts, budget-conscious premium car owners, DIY mechanics Competitive Analysis Key Competitors: Audi A3, Mercedes-Benz A-Class, Volkswagen Golf GTI, Ford Focus RS Key Features Vehicle Appeal: Rear-wheel drive dynamics (unique in segment), premium interior quality, sporty driving experience Manual Value Proposition: Provides in-depth factory information for cost-effective maintenance and repair, enabling owners to maintain their vehicle's premium characteristics. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Download Digital Rights: Lifetime usage, unlimited devices, printable 📖 Manual Coverage Systems Covered Engine Mechanical: All gasoline and diesel engines (N43, N45, N46, N52, N55, N47, M47, M57) Engine Management: Engine control units (DME/DDE), fuel injection, ignition, emissions control Transmission Manual: Manual gearboxes (e.g., GS6-37BZ) Transmission Automatic: Automatic gearboxes (e.g., GA6HP19Z) Drivetrain: Front-wheel drive system, differential, axles, drive shafts Suspension: Front and rear suspension systems, shock absorbers, springs, control arms Steering: Power steering system, steering rack, column Brakes: Brake system components (discs, pads, calipers), ABS, DSC Electrical System: 12V electrical system, battery, alternator, starter, wiring diagrams Lighting: Headlights, taillights, interior lighting, Xenon systems Body Exterior: Body panels, doors, bumpers, hoods, trunks, convertible roof mechanisms Body Interior: Seats, dashboard, trim panels, HVAC controls HVAC: Heating, ventilation, and air conditioning systems Infotainment: Radio, navigation systems, displays (CCC, CIC) Safety Systems: Airbags, seatbelt pre-tensioners, passive safety features Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement Troubleshooting: Diagnostic procedures, fault code interpretation, common problem diagnosis Component Replacement: Step-by-step instructions for replacing major and minor components Engine Rebuild: Detailed instructions for engine disassembly, overhaul, and reassembly Transmission Service: Fluid changes, seal replacements, clutch adjustments (manual), mechatronic unit service (automatic) Brake Service: Pad and rotor replacement, brake fluid bleeding, caliper service Electrical Diagnostics: Wiring harness testing, sensor troubleshooting, ECU diagnosis Suspension And Steering Repair: Alignment procedures, component replacement (bushings, ball joints, tie rods) Body And Trim Repair: Panel removal/installation, interior trim component replacement Convertible Top Service: Hydraulic system service, fabric care, mechanism adjustments (E88) Technical Depth Depth Level: Comprehensive factory-level detail Diagnostic Information: Includes diagnostic trouble codes (DTCs), testing procedures, and specifications Schematics: Detailed electrical wiring diagrams for all systems Torque Specifications: Precise torque values for all fasteners Clearances And Tolerances: Specifications for component clearances and wear tolerances Exploded Diagrams: Detailed exploded views of all major assemblies Special Tools: Identification and usage instructions for BMW-specific tools 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (likely, depending on PDF creation) Print Quality Printability: Full page printing supported Image Resolution: High resolution for clear diagrams and photos Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Gasoline Engines: 1.6L (N45B16), 2.0L (N43B20, N46B20), 3.0L (N52B30, N55B30) Diesel Engines: 2.0L (N47D20, M47D20), 3.0L (M57D30) Performance Horsepower Range: 90 hp (116i) to 322 hp (135i) Torque Range: 150 Nm (116i) to 450 Nm (135i) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for naturally aspirated, Direct Injection (DI) for N43/N55/N47/M57 Ignition System: Distributorless ignition (DISA) with individual ignition coils 🔧 Transmission Standard Manual Transmission: 5-speed and 6-speed manual transmissions Optional Automatic Transmission: 6-speed Steptronic automatic transmission Features Drivetrain Layout: Front-engine, Rear-wheel drive (FR) 📐 Dimensions Exterior Length Range: 4239 mm to 4361 mm (depending on body style) Width: 1751 mm to 1765 mm Height Range: 1384 mm to 1453 mm (depending on body style) Weights Curb Weight Range: 1350 kg to 1600 kg (depending on engine and body style) 🛡️ Safety Features Ratings Euro Ncap: 5-star safety rating (for most configurations) Active Features Driver Assistance: ABS, DSC (Dynamic Stability Control), DTC (Dynamic Traction Control), CBC (Cornering Brake Control) Passive Features Airbags: Front, side, head airbags Seat Belts: Three-point inertia-reel seat belts with belt tensioners 💡 Technology Features Infotainment Head Unit Options: BMW Professional Radio, Business Navigation System (CCC), Professional Navigation System (CIC) Driver Assistance Parking Assistance: Optional Park Distance Control (PDC) Connectivity Bluetooth Interface: Optional Bluetooth mobile preparation with USB audio interface 🔧 Maintenance Service Intervals Oil Service: Typically every 15,000-30,000 km or 12-24 months, depending on driving conditions (Condition Based Service - CBS) Brake Fluid: Every 2 years Spark Plugs: Around 60,000 km to 100,000 km depending on engine type (e.g., Long-life spark plugs) Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) SAE 0W-30, 5W-30, or 5W-40, depending on engine and climate. Coolant: BMW Original Coolant (Antifreeze/Anti-corrosion) - typically G48 or G40 specification Brake Fluid: DOT 4 Transmission Fluid Manual: MTF LT-2 or LT-3 Transmission Fluid Automatic: BMW ATF LT-3 or LT-5 (check specific transmission type) Known Issues Common Wear Items: Water...
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BMW 1 Series E81 E82 E87 E88 Roadster Coupe 2004-2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
1 Series
Chassis Codes:
E81, E82, E87, E88
Body Styles:
3-door hatchback (E81), 2-door coupe (E82), 5-door hatchback (E87), 2-door convertible (E88)
Model Years Covered:
2004-2011
👋 Introduction
Market Position
Segment:
Compact premium hatchback/coupe/convertible
Target Audience:
Enthusiasts, budget-conscious premium car owners, DIY mechanics
Competitive Analysis
Key Competitors:
Audi A3, Mercedes-Benz A-Class, Volkswagen Golf GTI, Ford Focus RS
Key Features
Vehicle Appeal:
Rear-wheel drive dynamics (unique in segment), premium interior quality, sporty driving experience
Manual Value Proposition:
Provides in-depth factory information for cost-effective maintenance and repair, enabling owners to maintain their vehicle's premium characteristics.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Digital Rights:
Lifetime usage, unlimited devices, printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
All gasoline and diesel engines (N43, N45, N46, N52, N55, N47, M47, M57)
Engine Management:
Engine control units (DME/DDE), fuel injection, ignition, emissions control
Transmission Manual:
Manual gearboxes (e.g., GS6-37BZ)
Transmission Automatic:
Automatic gearboxes (e.g., GA6HP19Z)
Drivetrain:
Front-wheel drive system, differential, axles, drive shafts
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms
Steering:
Power steering system, steering rack, column
Brakes:
Brake system components (discs, pads, calipers), ABS, DSC
Electrical System:
12V electrical system, battery, alternator, starter, wiring diagrams
Lighting:
Headlights, taillights, interior lighting, Xenon systems
Body Exterior:
Body panels, doors, bumpers, hoods, trunks, convertible roof mechanisms
Body Interior:
Seats, dashboard, trim panels, HVAC controls
HVAC:
Heating, ventilation, and air conditioning systems
Infotainment:
Radio, navigation systems, displays (CCC, CIC)
Safety Systems:
Airbags, seatbelt pre-tensioners, passive safety features
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem diagnosis
Component Replacement:
Step-by-step instructions for replacing major and minor components
Engine Rebuild:
Detailed instructions for engine disassembly, overhaul, and reassembly
Transmission Service:
Fluid changes, seal replacements, clutch adjustments (manual), mechatronic unit service (automatic)
Brake Service:
Pad and rotor replacement, brake fluid bleeding, caliper service
Electrical Diagnostics:
Wiring harness testing, sensor troubleshooting, ECU diagnosis
Suspension And Steering Repair:
Alignment procedures, component replacement (bushings, ball joints, tie rods)
Body And Trim Repair:
Panel removal/installation, interior trim component replacement
Convertible Top Service:
Hydraulic system service, fabric care, mechanism adjustments (E88)
Technical Depth
Depth Level:
Comprehensive factory-level detail
Diagnostic Information:
Includes diagnostic trouble codes (DTCs), testing procedures, and specifications
Schematics:
Detailed electrical wiring diagrams for all systems
Torque Specifications:
Precise torque values for all fasteners
Clearances And Tolerances:
Specifications for component clearances and wear tolerances
Exploded Diagrams:
Detailed exploded views of all major assemblies
Special Tools:
Identification and usage instructions for BMW-specific tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (likely, depending on PDF creation)
Print Quality
Printability:
Full page printing supported
Image Resolution:
High resolution for clear diagrams and photos
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Gasoline Engines:
1.6L (N45B16), 2.0L (N43B20, N46B20), 3.0L (N52B30, N55B30)
Diesel Engines:
2.0L (N47D20, M47D20), 3.0L (M57D30)
Performance
Horsepower Range:
90 hp (116i) to 322 hp (135i)
Torque Range:
150 Nm (116i) to 450 Nm (135i)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for naturally aspirated, Direct Injection (DI) for N43/N55/N47/M57
Ignition System:
Distributorless ignition (DISA) with individual ignition coils
🔧 Transmission
Standard
Manual Transmission:
5-speed and 6-speed manual transmissions
Optional
Automatic Transmission:
6-speed Steptronic automatic transmission
Features
Drivetrain Layout:
Front-engine, Rear-wheel drive (FR)
📐 Dimensions
Exterior
Length Range:
4239 mm to 4361 mm (depending on body style)
Width:
1751 mm to 1765 mm
Height Range:
1384 mm to 1453 mm (depending on body style)
Weights
Curb Weight Range:
1350 kg to 1600 kg (depending on engine and body style)
🛡️ Safety Features
Ratings
Euro Ncap:
5-star safety rating (for most configurations)
Active Features
Driver Assistance:
ABS, DSC (Dynamic Stability Control), DTC (Dynamic Traction Control), CBC (Cornering Brake Control)
Passive Features
Airbags:
Front, side, head airbags
Seat Belts:
Three-point inertia-reel seat belts with belt tensioners
💡 Technology Features
Infotainment
Head Unit Options:
BMW Professional Radio, Business Navigation System (CCC), Professional Navigation System (CIC)
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC)
Connectivity
Bluetooth Interface:
Optional Bluetooth mobile preparation with USB audio interface
🔧 Maintenance
Service Intervals
Oil Service:
Typically every 15,000-30,000 km or 12-24 months, depending on driving conditions (Condition Based Service - CBS)
Brake Fluid:
Every 2 years
Spark Plugs:
Around 60,000 km to 100,000 km depending on engine type (e.g., Long-life spark plugs)
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) SAE 0W-30, 5W-30, or 5W-40, depending on engine and climate.
Coolant:
BMW Original Coolant (Antifreeze/Anti-corrosion) - typically G48 or G40 specification
Brake Fluid:
DOT 4
Transmission Fluid Manual:
MTF LT-2 or LT-3
Transmission Fluid Automatic:
BMW ATF LT-3 or LT-5 (check specific transmission type)
Known Issues
Common Wear Items:
Water pump, thermostat housing, clutch components (manual), EGR valve (diesel), swirl flaps (diesel), VANOS solenoids (petrol)
Common Issues
N47 Diesel Timing Chain:
Potential for early wear on timing chain guides and tensioners, especially on earlier N47 engines.
E87 Rear Shock ABSorber Mounts:
Can develop knocking noises due to wear.
E88 Convertible Roof Leaks:
Potential for water ingress if seals are damaged or not maintained.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Focus on driving dynamics, engineering excellence, and premium quality.
Model Evolution
First Generation:
Introduced as BMW's entry-level model, targeting a younger demographic and expanding the brand's appeal.
Production
Manufacturing Locations:
Mainly Germany (e.g., Leipzig plant)
🏆 Awards & Recognition
Recognitions
What Car Awards:
Recipient of various 'What Car?' awards in its segment during its production run for performance and value.
Ratings
Reliability Rankings:
Generally good reliability, but maintenance costs can be higher than non-premium brands. Specific model years and engines may vary.
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