BMW 3 Series (E46) 323I CONVERTIBLE 1999-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Body Style: Convertible Engine Variant: 323i Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Engine Code General: M52TU Chassis Codes Relevant: E46 (specific to convertible variants) 👋 Introduction Market Position Segment: Compact Executive Sports Sedan/Convertible Target Audience: Enthusiasts, DIY mechanics, professional automotive repair shops Competitive Analysis Competitors: Mercedes-Benz C-Class (W202/W203), Audi A4 (B5/B6), Lexus IS, Infiniti G20 Key Features Vehicle Appeal: Rear-wheel drive dynamics, refined luxury, sporty handling, convertible option for open-air driving Manual Value Proposition: Empowers owners and technicians with detailed, accurate information to maintain and repair the vehicle effectively, reducing reliance on expensive dealerships. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Bodywork, Diagnostics, Maintenance Specific Systems: Engine, Drivetrain, Suspension, Steering, Brakes, HVAC, Convertible Top Mechanism, Electrical System, Body & Chassis Page Count Estimated Page Count: Approximately 2000+ pages (typical for a comprehensive factory-style manual) Manual Type Type: Service and Repair Manual Purpose: Detailed repair and maintenance guidance for technicians and enthusiasts Language Language: English Format Format: PDF File Attributes: Searchable text, printable pages, high-resolution diagrams 📖 Manual Coverage Systems Covered Powertrain: Engine (M52TU B25), cooling system, fuel system, exhaust system, transmission (manual & automatic), clutch, driveshaft, differential, axles Chassis And Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system (rack and pinion), wheel bearings Brakes: Front and rear brake systems (disc brakes), ABS, DSC, brake fluid service, caliper and rotor replacement Electrical System: Battery, alternator, starter, ignition system, lighting, power windows, central locking, SRS airbags, ECU functions, wiring diagrams Comfort And Convenience: HVAC system (climate control), convertible top operation and repair, seats, interior trim, audio system Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flush, brake fluid flush, transmission fluid changes, belt inspection/replacement Repair And Rebuild: Engine component replacement (e.g., head gasket, pistons), transmission overhaul, suspension component replacement, brake system repairs, convertible top motor and hydraulic system repair Diagnostics And Troubleshooting: OBD-II codes, symptom-based troubleshooting, electrical system diagnostics, component testing Bodywork: Panel replacement, alignment, convertible top frame repair, convertible top material replacement Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and torque specifications Diagrams And Illustrations: Abundant, with step-by-step illustrated procedures and exploded views Special Tools: Lists and specifications for required BMW special tools 📊 Manual Specifications File Format File Type: Digital (PDF) Print Quality Quality: High-resolution scans of original factory documentation Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, DOHC, 24 valves Engine Code: M52TU B25 (Technical Update) Displacement: 2494 cc (2.5 Liters) Performance Horsepower: 170 hp @ 5500 rpm Torque: 245 Nm (181 lb-ft) @ 3500 rpm Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 10.2:1 Fuel System Fuel Delivery: Electronic Port Fuel Injection (Bosch Motronic ME 7.2) Fuel Type: Unleaded Premium Gasoline (91+ Octane Recommended) Ignition System: Distributorless Electronic Ignition (DIS) with Coil-on-Plug 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual (Getrag S5D 250G) Optional Transmission Type Optional: 5-Speed Automatic (Steptronic - GM A5S 325Z) Features Clutch Type: Hydraulically actuated single dry plate clutch (for manual transmission) Differential: Standard: Open Differential (2.93:1 final drive ratio) 📐 Dimensions Exterior Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1372 mm (54.0 in) Wheelbase: 2730 mm (107.5 in) Front Track: 1471 mm (57.9 in) Rear Track: 1492 mm (58.7 in) Interior Seating Capacity: 4 passengers Cargo Trunk Volume: Approximately 300 Liters (with top up) Weights Curb Weight: Approximately 1650 kg (3638 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for this specific convertible variant in commonly available archives, but E46 sedan/coupe received good ratings. Active Features Traction Control: Standard: Automatic Stability Control (ASC+T) on later models, optional Dynamic Stability Control (DSC) Braking System: Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD) Passive Features Airbags: Front dual-stage airbags, optional side airbags Rollover Protection: Integrated roll bars behind headrests, pop-up rollover protection system (PRP) 💡 Technology Features Infotainment Head Unit: Various BMW Business or Professional CD/Radio systems, optional Navigation system (MKIII or MKIV) Audio Features: Optional Harman Kardon sound system Driver Assistance Stability Control: ASC+T (Automatic Stability Control) or DSC (Dynamic Stability Control) available Connectivity Telematics: Optional BMW Assist telematics system 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system typically recommends every 10,000-15,000 miles or annually, depending on driving conditions. Spark Plug Replacement: Approximately 60,000 miles (refer to manual for specific plug type and gap) Coolant Flush: Every 2-3 years or 30,000-50,000 miles (BMW Blue Coolant recommended) Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil: SAE 5W-30 or 5W-40 Synthetic (BMW Longlife-01 or LL-04 recommended for later models, check manual for specific grade...
Empowers owners and technicians with detailed, accurate information to maintain and repair the vehicle effectively, reducing reliance on expensive dealerships.
Engine component replacement (e.g., head gasket, pistons), transmission overhaul, suspension component replacement, brake system repairs, convertible top motor and hydraulic system repair
Diagnostics And Troubleshooting:
OBD-II codes, symptom-based troubleshooting, electrical system diagnostics, component testing
Bodywork:
Panel replacement, alignment, convertible top frame repair, convertible top material replacement
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and torque specifications
Diagrams And Illustrations:
Abundant, with step-by-step illustrated procedures and exploded views
Special Tools:
Lists and specifications for required BMW special tools
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Engine Code:
M52TU B25 (Technical Update)
Displacement:
2494 cc (2.5 Liters)
Performance
Horsepower:
170 hp @ 5500 rpm
Torque:
245 Nm (181 lb-ft) @ 3500 rpm
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.2:1
Fuel System
Fuel Delivery:
Electronic Port Fuel Injection (Bosch Motronic ME 7.2)
Ultimate Driving Machine, emphasis on sporty handling and driver engagement.
Model Evolution
E46 Generation:
Introduced in 1998, the E46 generation represented a significant advancement in chassis dynamics, interior refinement, and technology over its E36 predecessor.
Convertible Development:
The E46 convertible was a popular variant, known for its rigid chassis (for a convertible) and advanced power-operated soft top.