BMW 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon 1999 2000 2001 2002 2003 2004 2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Chassis Code: E46 Codes Vehicle Models Covered: 323i, 325i, 325xi, 328i, 330i, 330xi Body Styles Covered: Sedan, Coupe, Convertible, Sport Wagon 👋 Introduction Market Position Segment: Compact Executive / Sports Sedan and Coupe segment Competitive Analysis Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS Key Features Driving Dynamics: Renowned for balanced chassis, rear-wheel drive, and engaging driving experience Powertrain: Smooth inline-six engines, available xDrive all-wheel drive Build Quality: Typical BMW build quality, focusing on premium materials and fitment 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Extensive (typically 2000+ pages for a full workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: All covered engines (M52, M54 variants) Transmission: Manual and Automatic transmissions Drivetrain: Rear-Wheel Drive (RWD) and xDrive (AWD) Suspension: Front and Rear suspension systems Brakes: Brake system diagnostics, repair, and maintenance Steering: Power steering system Electrical: Complete electrical system, including wiring diagrams and component testing Body: Bodywork repair, panel replacement, interior trim Climate Control: HVAC system operation and repair Safety Systems: Airbag system, ABS, DSC Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs Diagnostics: Troubleshooting procedures, fault code interpretation, diagnostic tool usage Repair: Component replacement, engine rebuilds, transmission overhauls Installation: Installation of new components and accessories Specifications: Torque specifications, fluid capacities, clearances Engine Management: Ignition system, fuel injection system, emissions control systems Chassis Controls: ABS, DSC system diagnostics and repair Body Repair: Panel alignment, rust repair guidance, sealant application. Technical Depth Depth: Comprehensive: from basic fluid checks to complex electronic diagnostics and full engine/transmission rebuilds Wiring Diagrams: Detailed electrical wiring diagrams for all systems. Diagnostic Trouble Codes: Comprehensive listing and interpretation of OBD-II diagnostic trouble codes (DTCs). 📊 Manual Specifications File Format Digital Format: PDF (searchable text is highly desirable) Print Quality Digital Quality: High-resolution images, clear diagrams, readable text Binding Type Physical Binding: N/A (Downloadable) Paper Type Physical Paper: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine 323I: 2.5L M52TU Inline-6 (170 hp, 180 lb-ft) 325I: 2.5L M54B25 Inline-6 (189 hp, 175 lb-ft) 325Xi: 2.5L M54B25 Inline-6 (189 hp, 175 lb-ft) with xDrive AWD 328I: 2.8L M52TU Inline-6 (193 hp, 206 lb-ft) 330I: 3.0L M54B30 Inline-6 (225 hp, 214 lb-ft) 330Xi: 3.0L M54B30 Inline-6 (225 hp, 214 lb-ft) with xDrive AWD Performance Engine Code Notes: M52TU (Technical Update) vs. M54 (Next Generation) Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) 🔧 Transmission Standard 323I, 325I, 328I: 5-Speed Manual (Getrag GS5-39DZ or similar) Optional All Models: 5-Speed Automatic (Steptronic available on later models) Features Aut Trans Features: Steptronic manual shifting mode 📐 Dimensions Exterior Wheelbase: 107.4 inches (2728 mm) Length: Varies by body style (approx. 177-183 inches) Width: Varies by body style (approx. 68-71 inches) Height: Varies by body style (approx. 55-57 inches) Weights Curb Weight: Approx. 3200-3600 lbs depending on model and configuration 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star (for relevant years) Active Features ABS: Standard Anti-lock Braking System Dsc: Dynamic Stability Control (optional on some early models, standard later) Passive Features Airbags: Frontal airbags, side airbags (optional) Seatbelts: Pretensioning seatbelts 💡 Technology Features Infotainment Available Systems: BMW Business CD, BMW Professional RDS, optional navigation system (MKIV) Driver Assistance Features: Cruise Control, Parking Sensors (rear, optional), Rain-sensing wipers (optional) Connectivity Early Systems: Analog cellular phone integration (often outdated), basic audio system controls. 🔧 Maintenance Service Intervals Oil Change Interval: Variable, typically 7,500-15,000 miles or annually, depending on driving conditions and oil used (refer to manual for specific CBS recommendations) Air Filter Interval: 20,000-40,000 miles Spark Plug Interval: 60,000-100,000 miles (depending on plug type: copper vs. long-life) Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) approved 0W-30 or 5W-30 synthetic oil Coolant: BMW Blue Coolant (G48) or equivalent ethylene glycol-based antifreeze Transmission Fluid Auto: ATF LT 71141 (e.g., Pentosin ATF 8072 B) Transmission Fluid Manual: BMW MTF-LT-2 or equivalent (e.g., Pentosin MTF 2) Known Issues Cooling System: Plastic coolant expansion tank can crack, water pump impeller prone to failure (especially plastic ones on M54), thermostat housing leaks. Oil Leaks: Valve cover gasket, oil filter housing gasket, oil pan gasket, rear main seal Suspension: Front control arm bushings (bushings fail causing wander), rear subframe bushings (can separate from chassis), sway bar links. Electrical: Sagging headliner, OBC (On-Board Computer) issues, HVAC blower motor resistor, Xenon headlight ballast failure. Engine M54 Specific: CCV (Crankcase Ventilation) system failure leading to oil consumption and vacuum leaks, VANOS solenoid issues. 📚 Vehicle History Brand Heritage Bmw Legacy: BMW's reputation for 'The Ultimate Driving Machine' Model Evolution E46 Introduction: Launched in 1998 (for the 1999 model year), succeeded the E36 generation. E46...