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BMW 325 325i 1987 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 1987 Chassis Code: E30 Body Styles Covered: 2-door Sedan (Saloon), 4-door Sedan (Saloon) 👋 Introduction Market Position Market Position: The BMW 3 Series (E30) was a highly successful model that solidified BMW's reputation for sporty handling and luxury compact sedans, competing against rivals like the Mercedes-Benz 190E and Audi 80/90. Competitive Analysis Key Competitors 1987: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240. Key Features Vehicle Driving Dynamics: Renowned for its balanced chassis, rear-wheel-drive dynamics, and engaging driving experience. Build Quality: Typical BMW build quality, known for durability and longevity when properly maintained. Key Features Manual Utility For Owners: Essential for owners seeking to perform maintenance, diagnose issues, and understand the technical intricacies of their E30 325i. Utility For Professionals: Provides the same level of detail and accuracy that professional mechanics rely on for servicing and repairing these vehicles. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service, Repair, and Workshop Page Count Estimated Page Count: 600+ Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Print 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, and reassembly of engine components, including cylinder head, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, valve train. Engine Management: Bosch Motronic engine management system, fuel injection, ignition system, sensors (e.g., crankshaft position, camshaft position, airflow meter, throttle position), actuators, ECU diagnosis. Fuel System: Fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator, fuel tank. Cooling System: Radiator, coolant hoses, water pump, thermostat, expansion tank, cooling fan, heater core. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensor (lambda sensor). Transmission Manual: Getrag 260 5-speed manual transmission: disassembly, inspection, repair, clutch operation, gear shift mechanism. Transmission Automatic: ZF 4HP22 4-speed automatic transmission: operation, maintenance, troubleshooting, fluid changes, torque converter. Drivetrain: Driveshaft, universal joints, differential, half-shafts, wheel bearings. Suspension Front: MacPherson struts, control arms, ball joints, anti-roll bar, bushings, springs, shock absorbers. Suspension Rear: Semi-trailing arms, shock absorbers, springs, bushings, anti-roll bar. Steering System: Power steering rack and pinion, power steering pump, hydraulic lines, steering column, steering wheel. Brakes Front: Vented disc brakes, calipers, brake pads, brake rotors, brake lines. Brakes Rear: Solid disc brakes, calipers, brake pads, brake rotors, brake lines. Brake Control: Brake booster, master cylinder, parking brake, ABS (Anti-lock Braking System) if equipped. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system (headlights, taillights, turn signals), dashboard warning lights. Body Electrical: Wipers, washers, horn, power windows, central locking system, mirrors, interior lighting. Bodywork And Chassis: Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, glass replacement, structural repair guidelines. Heating Ventilation And Air Conditioning: HVAC system operation, blower motor, evaporator, condenser, refrigerant system, dashboard controls. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid flush, battery testing. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting charts. Engine Repair: Cylinder head gasket replacement, piston ring replacement, bearing replacement, valve adjustment, timing belt/chain service. Transmission Repair: Clutch replacement, manual transmission rebuild, automatic transmission service and repair. Brake Repair: Brake pad and rotor replacement, caliper overhaul, brake line replacement, master cylinder replacement, ABS bleeding procedures. Suspension And Steering Repair: Ball joint replacement, control arm bushing replacement, shock absorber replacement, power steering pump replacement, tie rod end replacement. Electrical Diagnostics: Wiring harness repair, component testing, sensor diagnostics, starter and alternator testing. Body And Interior Repair: Door panel removal, window regulator repair, lock mechanism repair, weatherstripping replacement. Technical Depth Depth: Detailed step-by-step instructions with torque specifications, clearances, and diagnostic parameters. Diagnostic Charts: Extensive diagnostic charts for troubleshooting electrical and mechanical issues. Wiring Diagrams: Comprehensive and detailed electrical wiring diagrams for all systems. Special Tools: Identification and usage of specific BMW special tools required for certain procedures. 📊 Manual Specifications File Format File Format Details: Printed manual, typically bound for durability in a workshop environment. Print Quality Print Quality Description: Professionally printed with clear text and diagrams. May include photographic illustrations. Binding Type Binding Type: Likely perfect bound or spiral bound for ease of use and lay-flat functionality. Paper Type Paper Type Description: Durable, often coated paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Code: M20B25 Engine Configuration: Inline 6-cylinder, SOHC (Single Overhead Camshaft) Displacement: 2.5 Liters (2494 cc) Performance Horsepower: 168 hp @ 5800 rpm Torque: 164 lb-ft @ 4300 rpm Fuel System Fuel Delivery: Bosch LE-Jetronic or Motronic fuel injection Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Ignition System Ignition Type: Distributor-based electronic ignition (Motronic) Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Standard Transmission: Getrag 260 5-speed Manual Optional Optional Transmission: ZF 4HP22 4-speed Automatic Features Clutch Type: Single dry plate, hydraulic actuation Rear Axle Ratio: Typically 3.73:1 for manual, 3.25:1 or 3.46:1 for automatic...
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BMW 325 325i 1987 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
1987
Chassis Code:
E30
Body Styles Covered:
2-door Sedan (Saloon), 4-door Sedan (Saloon)
👋 Introduction
Market Position
Market Position:
The BMW 3 Series (E30) was a highly successful model that solidified BMW's reputation for sporty handling and luxury compact sedans, competing against rivals like the Mercedes-Benz 190E and Audi 80/90.
Competitive Analysis
Key Competitors 1987:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240.
Key Features Vehicle
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel-drive dynamics, and engaging driving experience.
Build Quality:
Typical BMW build quality, known for durability and longevity when properly maintained.
Key Features Manual
Utility For Owners:
Essential for owners seeking to perform maintenance, diagnose issues, and understand the technical intricacies of their E30 325i.
Utility For Professionals:
Provides the same level of detail and accuracy that professional mechanics rely on for servicing and repairing these vehicles.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service, Repair, and Workshop
Page Count
Estimated Page Count:
600+
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, and reassembly of engine components, including cylinder head, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, valve train.
Engine Management:
Bosch Motronic engine management system, fuel injection, ignition system, sensors (e.g., crankshaft position, camshaft position, airflow meter, throttle position), actuators, ECU diagnosis.
Fuel System:
Fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator, fuel tank.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, expansion tank, cooling fan, heater core.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensor (lambda sensor).
Transmission Manual:
Getrag 260 5-speed manual transmission: disassembly, inspection, repair, clutch operation, gear shift mechanism.
Transmission Automatic:
ZF 4HP22 4-speed automatic transmission: operation, maintenance, troubleshooting, fluid changes, torque converter.
Drivetrain:
Driveshaft, universal joints, differential, half-shafts, wheel bearings.
Suspension Front:
MacPherson struts, control arms, ball joints, anti-roll bar, bushings, springs, shock absorbers.
Suspension Rear:
Semi-trailing arms, shock absorbers, springs, bushings, anti-roll bar.
Steering System:
Power steering rack and pinion, power steering pump, hydraulic lines, steering column, steering wheel.
Brakes Front:
Vented disc brakes, calipers, brake pads, brake rotors, brake lines.
Brakes Rear:
Solid disc brakes, calipers, brake pads, brake rotors, brake lines.
Brake Control:
Brake booster, master cylinder, parking brake, ABS (Anti-lock Braking System) if equipped.
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system (headlights, taillights, turn signals), dashboard warning lights.
Body Electrical:
Wipers, washers, horn, power windows, central locking system, mirrors, interior lighting.
Bodywork And Chassis:
Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, glass replacement, structural repair guidelines.
Heating Ventilation And Air Conditioning:
HVAC system operation, blower motor, evaporator, condenser, refrigerant system, dashboard controls.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid flush, battery testing.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting charts.
Engine Repair:
Cylinder head gasket replacement, piston ring replacement, bearing replacement, valve adjustment, timing belt/chain service.
Transmission Repair:
Clutch replacement, manual transmission rebuild, automatic transmission service and repair.
Brake Repair:
Brake pad and rotor replacement, caliper overhaul, brake line replacement, master cylinder replacement, ABS bleeding procedures.
Suspension And Steering Repair:
Ball joint replacement, control arm bushing replacement, shock absorber replacement, power steering pump replacement, tie rod end replacement.
Electrical Diagnostics:
Wiring harness repair, component testing, sensor diagnostics, starter and alternator testing.
Body And Interior Repair:
Door panel removal, window regulator repair, lock mechanism repair, weatherstripping replacement.
Technical Depth
Depth:
Detailed step-by-step instructions with torque specifications, clearances, and diagnostic parameters.
Diagnostic Charts:
Extensive diagnostic charts for troubleshooting electrical and mechanical issues.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all systems.
Special Tools:
Identification and usage of specific BMW special tools required for certain procedures.
📊 Manual Specifications
File Format
File Format Details:
Printed manual, typically bound for durability in a workshop environment.
Print Quality
Print Quality Description:
Professionally printed with clear text and diagrams. May include photographic illustrations.
Binding Type
Binding Type:
Likely perfect bound or spiral bound for ease of use and lay-flat functionality.
Paper Type
Paper Type Description:
Durable, often coated paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B25
Engine Configuration:
Inline 6-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower:
168 hp @ 5800 rpm
Torque:
164 lb-ft @ 4300 rpm
Fuel System
Fuel Delivery:
Bosch LE-Jetronic or Motronic fuel injection
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Ignition System
Ignition Type:
Distributor-based electronic ignition (Motronic)
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard
Standard Transmission:
Getrag 260 5-speed Manual
Optional
Optional Transmission:
ZF 4HP22 4-speed Automatic
Features
Clutch Type:
Single dry plate, hydraulic actuation
Rear Axle Ratio:
Typically 3.73:1 for manual, 3.25:1 or 3.46:1 for automatic (varies by market and options)
📐 Dimensions
Exterior
Wheelbase:
100.1 inches (2540 mm)
Length:
170.5 inches (4330 mm)
Width:
65.4 inches (1661 mm)
Height:
54.7 inches (1390 mm)
Weights
Curb Weight Manual:
Approx. 2900 lbs (1315 kg)
Curb Weight Automatic:
Approx. 3000 lbs (1360 kg)
🛡️ Safety Features
Ratings
Crash Test Information:
As a vehicle from the 1980s, comprehensive crash test data in modern formats may be limited. However, the E30 chassis was designed with a strong unibody construction.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models, particularly later E30s, including potential 1987 models depending on market and options.
Passive Features
Seat Belts:
Three-point front seat belts, two-point rear lap belts (three-point rear belts became more common in later E30s or specific markets).
Body Construction:
Reinforced safety cage, crumple zones (front and rear).
💡 Technology Features
Infotainment
Audio System:
Factory-installed cassette radio with AM/FM tuner, potentially with upgraded speaker systems.
On Board Computer:
Optional On-Board Computer (OBC) providing basic trip information, fuel consumption, and diagnostics on select models.
Driver Assistance
ABS Availability:
Optional on some models.
Connectivity
Connectivity Features:
Minimal by modern standards. Primarily focused on mechanical and electrical systems. No Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months (check manual for specific recommendations for the year and oil used).
Timing Belt Replacement:
Every 40,000-60,000 miles or 5 years (critical due to interference engine design).
Coolant Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 15W-50 or 20W-50 synthetic or high-quality conventional oil. Consult manual for exact specifications.
Coolant Type:
BMW coolant or equivalent (50/50 mix of antifreeze and distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Manual Transmission Fluid:
SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
ZF TE-ML 04D or DEXRON II (consult manual for precise specification).
Known Issues
Common Problems:
Cracked dashboards, deteriorating vacuum lines, cooling system leaks (water pump, hoses), rear subframe mounts, fuel distributor issues, AFM (Air Flow Meter) problems, OBC (On-Board Computer) failures.
Common Issues Electrical:
Corroded grounds, failing instrument cluster components, wiring harness degradation.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's core philosophy of building 'The Ultimate Driving Machine' was heavily embodied by the E30 generation, emphasizing performance, handling, and driver engagement.
Model Evolution
E30 Introduction:
The E30 platform was introduced in 1982 as the successor to the E21 3 Series, evolving into a highly successful and iconic generation.
325I Introduction:
The 325i model, featuring the M20 2.5L engine, was introduced in 1985, offering a significant performance upgrade over the earlier 323i and 325e models.
Production
E30 Production Years:
1982-1991
Manufacturing Locations:
Primary manufacturing in Dingolfing, Germany. Also produced in Austria, South Africa, and Thailand.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Consistently praised by automotive publications for its driving dynamics, build quality, and sporty character, often cited as a benchmark in its class.
Ratings
Enthusiast Popularity:
Highly regarded by automotive enthusiasts and widely considered a 'modern classic' and a desirable collectible.
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