🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 540 Generation Generation Designation: E39 Codes Chassis Code: E39 👋 Introduction Market Position Target Audience: Professional automotive technicians, experienced DIY mechanics, BMW enthusiasts Competitive Analysis Value Proposition: Provides dealership-level service information, enabling cost savings on repairs and maintenance and empowering owners to perform their own work. Key Features Safety Emphasis: Highlights safety warnings, cautions, and notes essential for safe operation and repair procedures. Accuracy And Reliability: Stated to contain the most reliable information, aiming for accuracy and completeness for any repair needs. 📋 Manual Details Coverage Areas Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002 Covered Models: BMW 540i, 540i Sport, 540i Touring (if applicable to the 540 designation within E39 for these years) Page Count Estimated Page Count: Comprehensive (Specific page count not provided in product info, but implies extensive coverage) Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete repair, overhaul, diagnostics, tuning, lubrication system, fuel system, ignition system, cooling system, exhaust system Transmission: Removal, installation, repair, overhaul, fluid specifications Electrical System: Wiring diagrams, component testing, diagnostics, EWS (Immobilizer), ABS, DSC, body electronics, lighting Bodywork: Body panel removal/installation, interior trim, glass, seals, collision repair information (general) Suspension And Steering: Component identification, removal/installation, diagnostics, alignment specifications Brakes: Brake system diagnostics, repair, fluid specifications, ABS, DSC integration Hvac HVAC System: Diagnosis and repair of heating, ventilation, and air conditioning systems Procedures Included Maintenance: Routine maintenance, tune-ups, fluid changes, filter replacements, scheduled servicing Repair And Overhaul: Complete repair and overhaul procedures for all major vehicle systems, including engine and transmission disassembly/reassembly Diagnostics: Troubleshooting guides, diagnostic flowcharts, symptom-based diagnostics, OBD-II (On-Board Diagnostics) information Installation And Removal: Step-by-step instructions for component removal and installation Technical Depth Depth Of Coverage: Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, suitable for professional technicians and knowledgeable DIY enthusiasts. Special Tool Identification: References and illustrations of required BMW special tools with their corresponding part numbers. Proprietary Component Information: Includes instructions for proprietary BMW components and integrated procedures for third-party manufactured components used in the vehicle. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, printable Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Delivery Method: Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: V8, Naturally Aspirated Engine Code Families: M62 (e.g., M62B44) Displacement: 4.4 Liters (4398 cc) Performance Horsepower Range: Approximately 282-290 hp (depending on year and specific market) Torque Range: Approximately 317-324 lb-ft (depending on year and specific market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic (likely) Fuel Type: Premium Unleaded Gasoline (91+ octane) Technical Details Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder Block Material: Aluminum Alloy Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type Standard: 5-speed Automatic (Steptronic) Optional Transmission Type Optional: 6-speed Manual (for some markets/variants) Features Automatic Transmission Features: Steptronic manual shifting mode Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for specific BMW fluid P/N) Manual Transmission Fluid: BMW MTF LT-1 or LT-2 (refer to manual for specific P/N) 📐 Dimensions Exterior Length: Approx. 190.6 inches (4841 mm) Width: Approx. 71.1 inches (1806 mm) Height: Approx. 57.1 inches (1450 mm) Wheelbase: Approx. 111.4 inches (2830 mm) Weights Curb Weight Range: Approx. 3700 - 3900 lbs (1678 - 1769 kg) Gross Vehicle Weight Rating: Varies by model and configuration (refer to manual for specifics) 🛡️ Safety Features Ratings NHTSA Frontal Impact: 4-star driver, 4-star passenger (1997-1999 models) IIHS Side Impact: Acceptable (Good for later models with updated side airbags) Active Features ABS: Standard Anti-lock Braking System Dsc: Dynamic Stability Control (DSC) standard on most 540 models Passive Features Airbags: Frontal airbags, side airbags (optional/standard depending on year/trim) Seatbelts: 3-point inertia-reel seatbelts with pretensioners Child Seat Anchors: LATCH system (standard from 2001 model year) 💡 Technology Features Infotainment Infotainment System: BMW Professional Radio, available with optional CD changer, navigation system (MK III/IV), and premium audio systems (e.g., Harman Kardon). Driver Assistance Cruise Control: Standard cruise control, potentially with adaptive features on later models. Parking Assistance: Optional rear parking sensors (Park Distance Control - PDC). Connectivity Cellular Integration: Optional Bluetooth hands-free system (Tele Aid/BMW Assist on some models). Convenience Features Climate Control: Automatic climate control with dual-zone temperature control. Lighting: Xenon (HID) headlights with automatic leveling and washers (optional/standard depending on year/trim). 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually, depending on driving conditions. Manual will detail exact intervals. Transmission Fluid Change: BMW initially claimed 'lifetime' fluid for automatic transmissions, but recommended service intervals of 60,000-100,000 miles are now common practice. Manual will specify. Fluid Specifications Engine Oil Type: SAE 5W-30 or 0W-40 Synthetic...