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BMW 5-Series (E28) 525i 1981-1988 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-Series Model Code: E28 Specific Model: 525i Production Years: 1981-1988 📋 Manual Details Coverage Areas Coverage Scope: Full Service and Repair Diagnostic Procedures: Included Troubleshooting: Included Maintenance Schedules: Included Disassembly Assembly: Complete Page Count Page Count: Not specified (but comprehensive) Manual Type Manual Type: Professional Technical Manual / Shop Manual Target Audience: DIY and Experienced Mechanics Language Language: English Format File Format: PDF Printability: Full Printable Interactivity: Zoom IN/OUT Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder Displacement: 2.5 Liters (2494 cc) Engine Code: M30B25 Valvetrain: SOHC Bore: 84 mm Stroke: 75 mm Compression Ratio: 8.8:1 (typical) Performance Horsepower: 150 hp (112 kW) at 5500 rpm (approx.) Torque: 215 Nm (159 lb-ft) at 3500 rpm (approx.) Fuel System Fuel Delivery: Bosch L-Jetronic Fuel Injection Fuel Type: Unleaded Gasoline (Octane rating as per manual) 🔧 Transmission Standard Standard Transmission: 4-speed Manual Optional Optional Transmission: 3-speed Automatic (ZF 3HP22) Features Clutch Type: Single dry plate, hydraulic actuation 📐 Dimensions Exterior Body Styles: 4-door Sedan Length: 4725 mm (186.0 in) Width: 1700 mm (66.9 in) Height: 1415 mm (55.7 in) Wheelbase: 2795 mm (110.0 in) Weights Curb Weight: 1420 kg (3131 lbs) (approx.) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for era Features Brakes: Front Ventilated Discs, Rear Solid Discs Anti Lock Braking System: Optional on later models Seatbelts: 3-point front, 2-point rear (typical for era) Steering: Power-assisted recirculating ball Suspension Front: MacPherson struts, independent Suspension Rear: Semi-trailing arms, independent 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically 5,000-7,500 miles or 6-12 months) Spark Plug Replacement: Refer to manual Timing Belt Replacement: Not applicable (timing chain) Fluid Specifications Engine Oil Type: Refer to manual (e.g., BMW High Performance 20W-50 or equivalent) Coolant Type: Ethylene Glycol based coolant (BMW approved type) Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Type Manual: GL-4 gear oil (e.g., SAE 75W-90) Transmission Fluid Type Automatic: Dexron III or equivalent
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BMW 5-Series (E28) 525i 1981-1988 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5-Series
Model Code:
E28
Specific Model:
525i
Production Years:
1981-1988
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service and Repair
Diagnostic Procedures:
Included
Troubleshooting:
Included
Maintenance Schedules:
Included
Disassembly Assembly:
Complete
Page Count
Page Count:
Not specified (but comprehensive)
Manual Type
Manual Type:
Professional Technical Manual / Shop Manual
Target Audience:
DIY and Experienced Mechanics
Language
Language:
English
Format
File Format:
PDF
Printability:
Full Printable
Interactivity:
Zoom IN/OUT
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder
Displacement:
2.5 Liters (2494 cc)
Engine Code:
M30B25
Valvetrain:
SOHC
Bore:
84 mm
Stroke:
75 mm
Compression Ratio:
8.8:1 (typical)
Performance
Horsepower:
150 hp (112 kW) at 5500 rpm (approx.)
Torque:
215 Nm (159 lb-ft) at 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane rating as per manual)
🔧 Transmission
Standard
Standard Transmission:
4-speed Manual
Optional
Optional Transmission:
3-speed Automatic (ZF 3HP22)
Features
Clutch Type:
Single dry plate, hydraulic actuation
📐 Dimensions
Exterior
Body Styles:
4-door Sedan
Length:
4725 mm (186.0 in)
Width:
1700 mm (66.9 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1420 kg (3131 lbs) (approx.)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for era
Features
Brakes:
Front Ventilated Discs, Rear Solid Discs
Anti Lock Braking System:
Optional on later models
Seatbelts:
3-point front, 2-point rear (typical for era)
Steering:
Power-assisted recirculating ball
Suspension Front:
MacPherson struts, independent
Suspension Rear:
Semi-trailing arms, independent
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically 5,000-7,500 miles or 6-12 months)
Spark Plug Replacement:
Refer to manual
Timing Belt Replacement:
Not applicable (timing chain)
Fluid Specifications
Engine Oil Type:
Refer to manual (e.g., BMW High Performance 20W-50 or equivalent)
Coolant Type:
Ethylene Glycol based coolant (BMW approved type)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Manual:
GL-4 gear oil (e.g., SAE 75W-90)
Transmission Fluid Type Automatic:
Dexron III or equivalent
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