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BMW 518i Service Manual Repair Manual FSM 1981-1991 Online

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🏷️ Basic Information Identification Make: BMW Model: 518i Production Years: 1981-1991 Codes Chassis Code Prefix: E34 (for 1987 onwards models, with earlier E28 derivatives also relevant for the 1981-1987 portion of the range) 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics seeking authorized repair information. Competitive Analysis Value Proposition: Provides the same factory-level repair and service information as official dealer workshops at a significantly lower cost. Key Features Diagnostic Support: Detailed troubleshooting guides and diagnostic procedures for efficient problem identification and resolution. Visual Aids: Hundreds of photos and illustrations to visually guide users through complex repair and service procedures. 📋 Manual Details Coverage Areas Systems Covered: General Information, Specifications, Maintenance, Engine Electrical, Engine, Cooling System, Fuel and Emissions, Transaxle, Steering System, Suspension System, Brakes (including ABS), Body, Heating, Ventilation, and Air Conditioning (HVAC), Body Electrical, Restraint Systems Page Count Estimated Page Count: Hundreds (specific count not provided, but indicative of comprehensive factory documentation) Manual Type Type: Official Full Service Manual / Factory Service Manual (FSM) / Workshop Manual / Repair Manual Language Language: English (implied by product description) Format Format: Digital (Online access implied, printable) 📖 Manual Coverage Systems Covered Powertrain: Engine (internal components, rebuild procedures), Cooling System (radiator, water pump, thermostat), Fuel and Emissions (fuel injection, emissions control systems), Transaxle (gearbox, clutch, driveshafts) Chassis: Steering System (rack and pinion, power steering), Suspension System (front and rear suspension components, shock absorbers, springs), Brakes (hydraulic system, ABS components, pads, rotors, calipers) Electrical: Engine Electrical (ignition system, starting system, charging system), Body Electrical (lighting, power accessories, wiring harnesses), Restraint Systems (airbags, seatbelts - where applicable to the model range) Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups, inspections Repair: Component removal and installation, troubleshooting, diagnostic procedures, major component overhaul (engine, transmission), body panel repair, electrical system diagnostics and repair Technical Depth: Comprehensive, covering from basic maintenance to full vehicle teardown and rebuild. Includes detailed step-by-step instructions and diagrams for all workshop procedures. 📊 Manual Specifications File Format Digital Format: Likely PDF or similar digital document format, allowing for selective printing. Print Quality Print Capability: High-quality, suitable for printing individual pages or the entire manual, enabling a physical reference. Binding Type Physical Format Option: Printable for binding (e.g., three-ring binder), allowing for user customization. Paper Type Ideal Paper For Printing: Standard printer paper (8.5x11 inches or A4), designed for clarity of text and diagrams. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder (M10 engine family for early models, potentially M40 for later E34 variants, though 518i nomenclature often referred to specific markets and engine options within the 5 Series platform). Performance Displacement: Approximately 1.8 liters (1766cc for M10 variant) Horsepower Range: Typically in the 90-100 HP range, depending on specific market tuning and emission controls. Fuel System Injection System: Bosch L-Jetronic or similar electronic fuel injection (EFI) for most production years, with possible carbureted variants in specific early markets or export versions. 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed manual transmission ( Getrag type likely) Optional Automatic Transmission: Optional 3-speed or 4-speed automatic transmission (e.g., ZF 4HP22) available on many models. Features Clutch Type: Single dry plate, hydraulically actuated (for manual transmissions). 📐 Dimensions Exterior Body Style: 4-door Sedan (E28 chassis predominantly for early years, transitioning to E34 chassis for later years within the 1981-1991 span). Weights Curb Weight: Approximately 1300-1400 kg (2850-3100 lbs), varying with options and chassis. 🛡️ Safety Features Ratings Crash Test Information: Specific crash test ratings for the 1981-1991 era are not readily available as standardized testing was less prevalent. However, BMW vehicles of this period were known for robust construction. Passive Features Standard Safety: Collapsible steering column, safety belts, reinforced passenger cell, laminated front windshield. Active Features Braking Assistance: Anti-lock Braking System (ABS) became available on some models and trims towards the latter end of this production range (circa 1987 onwards). 💡 Technology Features Infotainment Audio System: Factory-installed radio/cassette player with potential for upgrade. Speaker systems typically integrated into doors and rear parcel shelf. Navigation: Limited to basic trip computers on higher trims for the early part of this range. GPS navigation was not a common feature in this era for this model. Driver Assistance Cruise Control: Optional cruise control system available on many models. ABS: As mentioned, ABS was an option, particularly on later E34 variants within this period. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, depending on driving conditions and oil quality. The manual will provide precise OEM recommendations. Coolant Flush Interval: Recommended every 2-4 years or 30,000-50,000 miles (48,000-80,000 km). Fluid Specifications Engine Oil Type: Refer to manual for specific API service classification and viscosity grade (e.g., 10W-40, 15W-40 depending on climate and engine condition). BMW approved oils are recommended. Coolant Type:...
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BMW 518i Service Manual Repair Manual FSM 1981-1991 Online
🏷️ Basic Information
Identification
Make:
BMW
Model:
518i
Production Years:
1981-1991
Codes
Chassis Code Prefix:
E34 (for 1987 onwards models, with earlier E28 derivatives also relevant for the 1981-1987 portion of the range)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics seeking authorized repair information.
Competitive Analysis
Value Proposition:
Provides the same factory-level repair and service information as official dealer workshops at a significantly lower cost.
Key Features
Diagnostic Support:
Detailed troubleshooting guides and diagnostic procedures for efficient problem identification and resolution.
Visual Aids:
Hundreds of photos and illustrations to visually guide users through complex repair and service procedures.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Specifications, Maintenance, Engine Electrical, Engine, Cooling System, Fuel and Emissions, Transaxle, Steering System, Suspension System, Brakes (including ABS), Body, Heating, Ventilation, and Air Conditioning (HVAC), Body Electrical, Restraint Systems
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but indicative of comprehensive factory documentation)
Manual Type
Type:
Official Full Service Manual / Factory Service Manual (FSM) / Workshop Manual / Repair Manual
Language
Language:
English (implied by product description)
Format
Format:
Digital (Online access implied, printable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (internal components, rebuild procedures), Cooling System (radiator, water pump, thermostat), Fuel and Emissions (fuel injection, emissions control systems), Transaxle (gearbox, clutch, driveshafts)
Chassis:
Steering System (rack and pinion, power steering), Suspension System (front and rear suspension components, shock absorbers, springs), Brakes (hydraulic system, ABS components, pads, rotors, calipers)
Electrical:
Engine Electrical (ignition system, starting system, charging system), Body Electrical (lighting, power accessories, wiring harnesses), Restraint Systems (airbags, seatbelts - where applicable to the model range)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups, inspections
Repair:
Component removal and installation, troubleshooting, diagnostic procedures, major component overhaul (engine, transmission), body panel repair, electrical system diagnostics and repair
Technical Depth:
Comprehensive, covering from basic maintenance to full vehicle teardown and rebuild. Includes detailed step-by-step instructions and diagrams for all workshop procedures.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF or similar digital document format, allowing for selective printing.
Print Quality
Print Capability:
High-quality, suitable for printing individual pages or the entire manual, enabling a physical reference.
Binding Type
Physical Format Option:
Printable for binding (e.g., three-ring binder), allowing for user customization.
Paper Type
Ideal Paper For Printing:
Standard printer paper (8.5x11 inches or A4), designed for clarity of text and diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder (M10 engine family for early models, potentially M40 for later E34 variants, though 518i nomenclature often referred to specific markets and engine options within the 5 Series platform).
Performance
Displacement:
Approximately 1.8 liters (1766cc for M10 variant)
Horsepower Range:
Typically in the 90-100 HP range, depending on specific market tuning and emission controls.
Fuel System
Injection System:
Bosch L-Jetronic or similar electronic fuel injection (EFI) for most production years, with possible carbureted variants in specific early markets or export versions.
🔧 Transmission
Standard
Transmission Type:
4-speed or 5-speed manual transmission ( Getrag type likely)
Optional
Automatic Transmission:
Optional 3-speed or 4-speed automatic transmission (e.g., ZF 4HP22) available on many models.
Features
Clutch Type:
Single dry plate, hydraulically actuated (for manual transmissions).
📐 Dimensions
Exterior
Body Style:
4-door Sedan (E28 chassis predominantly for early years, transitioning to E34 chassis for later years within the 1981-1991 span).
Weights
Curb Weight:
Approximately 1300-1400 kg (2850-3100 lbs), varying with options and chassis.
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash test ratings for the 1981-1991 era are not readily available as standardized testing was less prevalent. However, BMW vehicles of this period were known for robust construction.
Passive Features
Standard Safety:
Collapsible steering column, safety belts, reinforced passenger cell, laminated front windshield.
Active Features
Braking Assistance:
Anti-lock Braking System (ABS) became available on some models and trims towards the latter end of this production range (circa 1987 onwards).
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette player with potential for upgrade. Speaker systems typically integrated into doors and rear parcel shelf.
Navigation:
Limited to basic trip computers on higher trims for the early part of this range. GPS navigation was not a common feature in this era for this model.
Driver Assistance
Cruise Control:
Optional cruise control system available on many models.
ABS:
As mentioned, ABS was an option, particularly on later E34 variants within this period.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, depending on driving conditions and oil quality. The manual will provide precise OEM recommendations.
Coolant Flush Interval:
Recommended every 2-4 years or 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API service classification and viscosity grade (e.g., 10W-40, 15W-40 depending on climate and engine condition). BMW approved oils are recommended.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific BMW coolant part numbers will be listed.
Transmission Fluid Manual:
Gear oil (GL-4 or GL-5 specification depending on gearbox design, typically 75W-90 or 80W-90). Specific BMW part numbers are essential.
Transmission Fluid Automatic:
ATF fluid (e.g., Dexron III or equivalent, but specific BMW approval required). The manual will specify the exact type for the ZF gearbox.
Known Issues
Common Wear Items:
Suspension bushings (control arm, sway bar), fuel injectors, fuel pump, ignition components (spark plugs, distributor cap/rotor, ignition wires), radiator, water pump, brake wear components.
Electrical Concerns:
Older wiring harnesses and connectors can degrade, leading to intermittent electrical issues. Fuse box corrosion and relay failures are also common.
Cooling System Vulnerabilities:
Plastic coolant reservoir tanks can become brittle and crack. Heater core leaks are also a known concern over time.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for engineering excellence, driver engagement, and premium quality is evident throughout the 5 Series lineup.
Model Evolution
Chassis Transition:
The 518i served as an entry-level model within the E28 generation (1981-1988) and potentially as a base engine option in early E34 models (1987 onwards), representing BMW's strategic offering of efficient, smaller displacement engines in its executive sedan line.
Production
Manufacturing Locations:
Primary production likely in Germany (Dingolfing plant), with potential for assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 518i model itself might be scarce, the 5 Series platform (E28 and early E34) consistently received critical acclaim for its driving dynamics, build quality, and engineering. BMW as a brand was recognized for innovation and performance.
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