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BMW 7-series E32 1986 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 7-Series Chassis Code: E32 Model Year: 1986 Generation Generation Code: E32 Generation Years: 1986-1994 Codes Manual Product Name: BMW 7-series E32 1986 Service and Repair Manual 👋 Introduction Market Position Vehicle Class: Full-size Luxury Sedan Target Market: Affluent consumers seeking refined driving experience, advanced technology for its era, and executive transport Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W126/W140), Audi V8 Quattro, Jaguar XJ (XJ40), Lexus LS 400 (later in the generation) Key Features Design Philosophy: Evolution of BMW's classic design, focusing on aerodynamic efficiency and luxurious, driver-oriented interior Technological Advancements: Early adoption of electronic engine management, ABS, climate control, and optional advanced features Manual Value Proposition: Provides dealership-level diagnostic and repair accuracy for maintaining a complex luxury vehicle 📋 Manual Details Coverage Areas Coverage Scope: All E32 models and all repairs A-Z Coverage Specificity: Vehicle-specific, not generic Target Audience: BMW Dealership Technicians and advanced DIYers Page Count Estimated Page Count: Varies by specific edition, typically 1000+ pages for comprehensive coverage Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Print (likely bound, high-quality paper) or Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection (Bosch Motronic), ignition, emissions control, engine management Transmission Systems: Manual and Automatic transmissions, clutch, drivetrain, driveshafts, differentials Chassis Suspension: Front and rear suspension, steering system, wheel alignment, shock absorbers, springs Brake Systems: Hydraulic system, ABS (Anti-lock Braking System), brake components, troubleshooting, repair Electrical Systems: Wiring diagrams, lighting, battery, charging system, starter, fuse box, relays, control modules Body And Interior: Body panels, doors, windows, locks, seats, interior trim, climate control (HVAC), sunroof Comfort Features: Power seats, heated seats, cruise control, power windows/mirrors, central locking Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups Repair Procedures: Component replacement, troubleshooting guides, diagnostic procedures, rebuilding instructions Diagnostics: Fault finding for all major systems, diagnostic trouble codes (DTCs) if applicable for the era Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission overhauls Diagnostic Tools: Details on using specific BMW diagnostic tools and procedures for the E32 generation Torque Specifications: Detailed torque values for all fasteners and critical components Wiring Diagrams: Extensive and detailed wiring schematics for all vehicle electrical systems 📊 Manual Specifications File Format Digital File Type: Likely PDF (if digital), searchable text, high-resolution images Print Quality Print Type: Professional printing with clear diagrams and text Binding Type Binding: Likely hardbound or sturdy softcover for durability in a workshop environment Paper Type Paper Quality: Durable, often gloss or semi-gloss paper to withstand workshop conditions and highlight diagrams ⚙️ Engine Specifications Primary Engine Engine Code 1986: M30B35 (for 735i/iL) Engine Type 1986: 3.5L Inline-6, SOHC, 12 valves Performance Horsepower 1986: Approx. 208 hp @ 5700 rpm (EU spec, US spec slightly lower due to emissions) Torque 1986: Approx. 224 lb-ft @ 4000 rpm (EU spec) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Unleaded gasoline Engine Management Engine Control Unit: Bosch Motronic M1.2 or M1.3 Other Engines Covered Available Engine Options: M30B34 (3.4L Inline-6), M60B40 (4.0L V8 - later E32 models), M60B30 (3.0L V8 - later E32 models) 🔧 Transmission Standard Standard Transmission: 4-speed Automatic (ZF 4HP22) Optional Optional Transmission: 5-speed Manual (Getrag 265 - less common on 735i) Features Automatic Features: Sport and Comfort modes (selector dependent) Fluid Specifications Automatic Transmission Fluid Type: BMW LT-2 or equivalent Dexron III (check manual for exact specification) 📐 Dimensions Exterior Wheelbase Mm: 2830 (735i) / 3005 (735iL) Length Mm: 4920 (735i) / 5094 (735iL) Width Mm: 1790 Height Mm: 1400 Weights Curb Weight Kg: Approx. 1700-1850 kg (depending on model and options) Wheels Tires Wheel Bolt Pattern: 5x120 Standard Tire Size: 205/65R15 (may vary by market and trim) 🛡️ Safety Features Ratings Safety Ratings Era: Good for its time, but US NHTSA ratings were less comprehensive then. Focus on structural integrity. Active Features Anti Lock Brakes: Standard on most models, ABS II Traction Control: Optional (ASC - Automatic Stability Control) on later models Passive Features Airbags: Driver's airbag standard from 1990 onwards; optional passenger airbag Seatbelts: 3-point inertia-reel seatbelts front and rear Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Infotainment System: Early generation of premium audio systems, optional CD changer, analog climate control displays Driver Assistance Advanced Features Era: Cruise control, trip computer, parking distance control (optional), self-leveling rear suspension (optional on some models) Connectivity Connectivity Options: Basic: Analog phone integration (very rare and dated) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500-10,000 miles or 1 year (depending on driving conditions and oil quality, consult manual) Transmission Fluid Service: Recommended flush/change at 60,000-100,000 miles, or as specified by BMW (often considered 'lifetime' by dealers but replacement is advisable) Spark Plug Replacement: Approx. 30,000 miles for standard...
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BMW 7-series E32 1986 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7-Series
Chassis Code:
E32
Model Year:
1986
Generation
Generation Code:
E32
Generation Years:
1986-1994
Codes
Manual Product Name:
BMW 7-series E32 1986 Service and Repair Manual
👋 Introduction
Market Position
Vehicle Class:
Full-size Luxury Sedan
Target Market:
Affluent consumers seeking refined driving experience, advanced technology for its era, and executive transport
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126/W140), Audi V8 Quattro, Jaguar XJ (XJ40), Lexus LS 400 (later in the generation)
Key Features
Design Philosophy:
Evolution of BMW's classic design, focusing on aerodynamic efficiency and luxurious, driver-oriented interior
Technological Advancements:
Early adoption of electronic engine management, ABS, climate control, and optional advanced features
Manual Value Proposition:
Provides dealership-level diagnostic and repair accuracy for maintaining a complex luxury vehicle
📋 Manual Details
Coverage Areas
Coverage Scope:
All E32 models and all repairs A-Z
Coverage Specificity:
Vehicle-specific, not generic
Target Audience:
BMW Dealership Technicians and advanced DIYers
Page Count
Estimated Page Count:
Varies by specific edition, typically 1000+ pages for comprehensive coverage
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Print (likely bound, high-quality paper) or Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection (Bosch Motronic), ignition, emissions control, engine management
Transmission Systems:
Manual and Automatic transmissions, clutch, drivetrain, driveshafts, differentials
Chassis Suspension:
Front and rear suspension, steering system, wheel alignment, shock absorbers, springs
Brake Systems:
Hydraulic system, ABS (Anti-lock Braking System), brake components, troubleshooting, repair
Electrical Systems:
Wiring diagrams, lighting, battery, charging system, starter, fuse box, relays, control modules
Body And Interior:
Body panels, doors, windows, locks, seats, interior trim, climate control (HVAC), sunroof
Comfort Features:
Power seats, heated seats, cruise control, power windows/mirrors, central locking
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups
Repair Procedures:
Component replacement, troubleshooting guides, diagnostic procedures, rebuilding instructions
Diagnostics:
Fault finding for all major systems, diagnostic trouble codes (DTCs) if applicable for the era
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance to complete engine and transmission overhauls
Diagnostic Tools:
Details on using specific BMW diagnostic tools and procedures for the E32 generation
Torque Specifications:
Detailed torque values for all fasteners and critical components
Wiring Diagrams:
Extensive and detailed wiring schematics for all vehicle electrical systems
📊 Manual Specifications
File Format
Digital File Type:
Likely PDF (if digital), searchable text, high-resolution images
Print Quality
Print Type:
Professional printing with clear diagrams and text
Binding Type
Binding:
Likely hardbound or sturdy softcover for durability in a workshop environment
Paper Type
Paper Quality:
Durable, often gloss or semi-gloss paper to withstand workshop conditions and highlight diagrams
⚙️ Engine Specifications
Primary Engine
Engine Code 1986:
M30B35 (for 735i/iL)
Engine Type 1986:
3.5L Inline-6, SOHC, 12 valves
Performance
Horsepower 1986:
Approx. 208 hp @ 5700 rpm (EU spec, US spec slightly lower due to emissions)
Torque 1986:
Approx. 224 lb-ft @ 4000 rpm (EU spec)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Management
Engine Control Unit:
Bosch Motronic M1.2 or M1.3
Other Engines Covered
Available Engine Options:
M30B34 (3.4L Inline-6), M60B40 (4.0L V8 - later E32 models), M60B30 (3.0L V8 - later E32 models)
🔧 Transmission
Standard
Standard Transmission:
4-speed Automatic (ZF 4HP22)
Optional
Optional Transmission:
5-speed Manual (Getrag 265 - less common on 735i)
Features
Automatic Features:
Sport and Comfort modes (selector dependent)
Fluid Specifications
Automatic Transmission Fluid Type:
BMW LT-2 or equivalent Dexron III (check manual for exact specification)
📐 Dimensions
Exterior
Wheelbase Mm:
2830 (735i) / 3005 (735iL)
Length Mm:
4920 (735i) / 5094 (735iL)
Width Mm:
1790
Height Mm:
1400
Weights
Curb Weight Kg:
Approx. 1700-1850 kg (depending on model and options)
Wheels Tires
Wheel Bolt Pattern:
5x120
Standard Tire Size:
205/65R15 (may vary by market and trim)
🛡️ Safety Features
Ratings
Safety Ratings Era:
Good for its time, but US NHTSA ratings were less comprehensive then. Focus on structural integrity.
Active Features
Anti Lock Brakes:
Standard on most models, ABS II
Traction Control:
Optional (ASC - Automatic Stability Control) on later models
Passive Features
Airbags:
Driver's airbag standard from 1990 onwards; optional passenger airbag
Seatbelts:
3-point inertia-reel seatbelts front and rear
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Infotainment System:
Early generation of premium audio systems, optional CD changer, analog climate control displays
Driver Assistance
Advanced Features Era:
Cruise control, trip computer, parking distance control (optional), self-leveling rear suspension (optional on some models)
Connectivity
Connectivity Options:
Basic: Analog phone integration (very rare and dated)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 1 year (depending on driving conditions and oil quality, consult manual)
Transmission Fluid Service:
Recommended flush/change at 60,000-100,000 miles, or as specified by BMW (often considered 'lifetime' by dealers but replacement is advisable)
Spark Plug Replacement:
Approx. 30,000 miles for standard plugs, longer for platinum/iridium if fitted
Fluid Specifications
Engine Oil Type:
BMW High Performance Synthetic SAE 5W-30 or 5W-40 (check manual for exact BMW LL-01 or equivalent spec)
Coolant Type:
BMW Blue Coolant (G48) or equivalent ethylene glycol-based coolant
Brake Fluid Type:
DOT 4
Known Issues
Common E32 Issues:
Cooling system (radiator, hoses, water pump), VANOS seal leaks (on later models if equipped), fuel pump/injector issues, ABS sensor failures, window regulator failures, headliner sagging, climate control blower motor resistor
Common Repairs
Typical Repair Focus:
Preventative maintenance to address common wear items; diagnosis of electronic gremlins or fuel/air mixture problems
📚 Vehicle History
Brand Heritage
Bmw Heritage:
Renowned for 'The Ultimate Driving Machine', engineering prowess, and luxury sedans
Model Evolution
E32 Predecessor:
BMW E23 7 Series
E32 Successor:
BMW E38 7 Series
Production
Production Years E32:
1986-1994
Manufacturing Location:
Germany (Dingolfing plant)
🏆 Awards & Recognition
Recognitions
E32 Design Acclaim:
Praised for its elegant design and improved aerodynamics over the E23
Driving Dynamics:
Consistently ranked high for ride comfort and handling balance in its class
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