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BMW 733i-735i U.S. Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 733i / 735i Market Region: U.S. Codes Chassis Code: E23 👋 Introduction Market Position Segment: Full-size Luxury Sedan Brand Perception: Performance, luxury, advanced engineering Competitive Analysis Competitors: Mercedes-Benz S-Class, Jaguar XJ, Cadillac Eldorado Key Features Engineering Philosophy: Driver-centric, high-performance inline-six engines, advanced chassis dynamics Design Era: Iconic BMW Neue Klasse design language influence 📋 Manual Details Coverage Areas General Coverage: Complete Service & Repair Model Coverage: All U.S. 733i and 735i models Engine Coverage: All engine variants for 733i and 735i Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnostics, timing, cooling, lubrication Engine Management: Fuel injection (L-Jetronic/Motronic), ignition system, emission control Transmission Manual: Clutch, gearbox overhaul, shift mechanisms Transmission Automatic: Hydraulic control, valve body, torque converter, fluid service Drivetrain: Driveshafts, differential, axle bearings Suspension: Front and rear suspension components, shock absorbers, springs, bushings Steering: Power steering system, steering rack, linkages, alignment Brakes: Hydraulic system, ABS (if equipped), calipers, pads, rotors, bleeding procedures Electrical System: Wiring diagrams, battery, charging system, starter, lighting Body And Chassis: Body panels, doors, windows, trim, structural components HVAC: Air conditioning, heating, ventilation, climate control system Interior: Seats, dashboard, upholstery, instrumentation Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plugs Diagnostics Troubleshooting: Fault code interpretation, symptom-based diagnosis Component Replacement: Detailed step-by-step instructions for all major components Rebuilding Overhauls: Engine, transmission, differential rebuilds Electrical Troubleshooting: Using wiring diagrams, testing circuits, component testing Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Detail Level: Factory-level detail, including torque specifications and special tools 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality: High-resolution, suitable for printing Content Organization: Organized by system, with clear chapter divisions Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 733I: M30B32 (3.2L Inline-6) Engine Type 735I: M30B34 (3.4L Inline-6) Performance 733I Horsepower 733I: 197 hp @ 5500 rpm (approx.) Torque 733I: 214 lb-ft @ 3500 rpm (approx.) Performance 735I Horsepower 735I: 218 hp @ 5200 rpm (approx.) Torque 735I: 230 lb-ft @ 3600 rpm (approx.) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Engine Construction Block Material: Cast Iron Head Material: Aluminum Alloy Valvetrain: SOHC (Single Overhead Camshaft), 2 valves per cylinder 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual (Getrag 265 - less common on US models) Optional Transmission Type Optional: ZF 4HP22 4-speed Automatic Features Automatic Features: Sport/Economy modes, hydraulic control Fluid Specifications Automatic Transmission Fluid: Dexron III (or equivalent GM spec) Manual Transmission Fluid: API GL-5, SAE 75W-90 (or specific BMW recommendation) 📐 Dimensions Exterior Wheelbase: 2,830 mm (111.4 in) Length: 4,840 mm (190.6 in) Width: 1,798 mm (70.8 in) Height: 1,400 mm (55.1 in) Weights Curb Weight Approx: 1,700 - 1,800 kg (3750 - 3970 lbs) Gross Vehicle Weight Rating Approx: 2,250 kg (4960 lbs) 🛡️ Safety Features Ratings Crash Testing Era: Pre-modern standardized crash testing, focusing on occupant protection Active Features ABS: Anti-lock Braking System (standard on later models/optional on earlier) Traction Control: Traction control system (ASR) optional on some models Passive Features Airbags: Driver airbag standard, passenger airbag optional/later standard Seatbelts: 3-point seatbelts with pretensioners (front), 3-point rear seatbelts Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Optional premium sound systems by manufacturers like Blaupunkt or Becker. Navigation: No factory navigation available for this era. Driver Assistance Cruise Control: Standard on most models. Parking Assistance: Rear parking sensors were not standard or widely available. Connectivity Phone Integration: No factory integration for mobile phones. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles or 12 months, whichever comes first (depending on oil type and driving conditions). Filter Replacement Interval: Oil filter with every oil change; Air filter every 15,000-30,000 miles; Fuel filter every 30,000-50,000 miles. Spark Plug Replacement Interval: Every 30,000 - 60,000 miles (depending on plug type). Fluid Specifications Engine Oil Specification: SAE 10W-40 or 10W-50 (check manual for specific climate recommendations), API SG or higher. Coolant Specification: BMW Coolant Antifreeze (blue concentrate mixed 50/50 with distilled water). Brake Fluid Specification: DOT 3 or DOT 4. Known Issues Common Problems Engine: Head gasket leaks, oil pan gasket leaks, timing chain guides (on M30), fuel distributor issues (L-Jetronic). Common Problems Electrical: Instrument cluster failure, aging wiring harnesses, fuel pump relay issues. Common Problems Suspension: Worn control arm bushings, sagging rear self-leveling suspension (if equipped), strut mounts. Common Problems HVAC: HVAC blower motor resistors, vacuum leaks for climate control flaps. 📚 Vehicle History Brand Heritage Brand History: Bayerische Motoren Werke AG, renowned for engineering excellence and performance vehicles since 1916. Model...
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BMW 733i-735i U.S. Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
733i / 735i
Market Region:
U.S.
Codes
Chassis Code:
E23
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Brand Perception:
Performance, luxury, advanced engineering
Competitive Analysis
Competitors:
Mercedes-Benz S-Class, Jaguar XJ, Cadillac Eldorado
Key Features
Engineering Philosophy:
Driver-centric, high-performance inline-six engines, advanced chassis dynamics
Design Era:
Iconic BMW Neue Klasse design language influence
📋 Manual Details
Coverage Areas
General Coverage:
Complete Service & Repair
Model Coverage:
All U.S. 733i and 735i models
Engine Coverage:
All engine variants for 733i and 735i
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, diagnostics, timing, cooling, lubrication
Engine Management:
Fuel injection (L-Jetronic/Motronic), ignition system, emission control
Transmission Manual:
Clutch, gearbox overhaul, shift mechanisms
Transmission Automatic:
Hydraulic control, valve body, torque converter, fluid service
Drivetrain:
Driveshafts, differential, axle bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings
Steering:
Power steering system, steering rack, linkages, alignment
Brakes:
Hydraulic system, ABS (if equipped), calipers, pads, rotors, bleeding procedures
Electrical System:
Wiring diagrams, battery, charging system, starter, lighting
Body And Chassis:
Body panels, doors, windows, trim, structural components
HVAC:
Air conditioning, heating, ventilation, climate control system
Interior:
Seats, dashboard, upholstery, instrumentation
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plugs
Diagnostics Troubleshooting:
Fault code interpretation, symptom-based diagnosis
Component Replacement:
Detailed step-by-step instructions for all major components
Rebuilding Overhauls:
Engine, transmission, differential rebuilds
Electrical Troubleshooting:
Using wiring diagrams, testing circuits, component testing
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds)
Detail Level:
Factory-level detail, including torque specifications and special tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality:
High-resolution, suitable for printing
Content Organization:
Organized by system, with clear chapter divisions
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 733I:
M30B32 (3.2L Inline-6)
Engine Type 735I:
M30B34 (3.4L Inline-6)
Performance 733I
Horsepower 733I:
197 hp @ 5500 rpm (approx.)
Torque 733I:
214 lb-ft @ 3500 rpm (approx.)
Performance 735I
Horsepower 735I:
218 hp @ 5200 rpm (approx.)
Torque 735I:
230 lb-ft @ 3600 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Engine Construction
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual (Getrag 265 - less common on US models)
Optional
Transmission Type Optional:
ZF 4HP22 4-speed Automatic
Features
Automatic Features:
Sport/Economy modes, hydraulic control
Fluid Specifications
Automatic Transmission Fluid:
Dexron III (or equivalent GM spec)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 (or specific BMW recommendation)
📐 Dimensions
Exterior
Wheelbase:
2,830 mm (111.4 in)
Length:
4,840 mm (190.6 in)
Width:
1,798 mm (70.8 in)
Height:
1,400 mm (55.1 in)
Weights
Curb Weight Approx:
1,700 - 1,800 kg (3750 - 3970 lbs)
Gross Vehicle Weight Rating Approx:
2,250 kg (4960 lbs)
🛡️ Safety Features
Ratings
Crash Testing Era:
Pre-modern standardized crash testing, focusing on occupant protection
Active Features
ABS:
Anti-lock Braking System (standard on later models/optional on earlier)
Traction Control:
Traction control system (ASR) optional on some models
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional/later standard
Seatbelts:
3-point seatbelts with pretensioners (front), 3-point rear seatbelts
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Optional premium sound systems by manufacturers like Blaupunkt or Becker.
Navigation:
No factory navigation available for this era.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Assistance:
Rear parking sensors were not standard or widely available.
Connectivity
Phone Integration:
No factory integration for mobile phones.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 12 months, whichever comes first (depending on oil type and driving conditions).
Filter Replacement Interval:
Oil filter with every oil change; Air filter every 15,000-30,000 miles; Fuel filter every 30,000-50,000 miles.
Spark Plug Replacement Interval:
Every 30,000 - 60,000 miles (depending on plug type).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 or 10W-50 (check manual for specific climate recommendations), API SG or higher.
Coolant Specification:
BMW Coolant Antifreeze (blue concentrate mixed 50/50 with distilled water).
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Problems Engine:
Head gasket leaks, oil pan gasket leaks, timing chain guides (on M30), fuel distributor issues (L-Jetronic).
Common Problems Electrical:
Instrument cluster failure, aging wiring harnesses, fuel pump relay issues.
Common Problems Suspension:
Worn control arm bushings, sagging rear self-leveling suspension (if equipped), strut mounts.
Common Problems HVAC:
HVAC blower motor resistors, vacuum leaks for climate control flaps.
📚 Vehicle History
Brand Heritage
Brand History:
Bayerische Motoren Werke AG, renowned for engineering excellence and performance vehicles since 1916.
Model Evolution
E23 Generation:
First generation of BMW's flagship 7 Series sedan, introduced in 1977.
Evolution 733I 735I:
733i (early models, ~1977-1981) evolved into the 735i (later models, ~1980-1987) with larger displacement and improved performance.
Production
Production Years E23:
1977-1986
Production Locations:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
Consistently lauded by automotive press for its blend of performance, luxury, and technology for its time.
Sales Performance:
Successful model that solidified BMW's position in the luxury sedan market.
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