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BMW 735i 735iL 1994 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E38 Sub Model: 735i, 735iL Year: 1994 Codes Engine Code: M62B35 👋 Introduction Market Position Segment: Full-size Luxury Sedan Competitors: Mercedes-Benz S-Class (W140), Lexus LS 400, Jaguar XJ. Key Features Luxury Focus: Emphasis on comfort, refinement, advanced technology for its era, and superior build quality. Driving Dynamics: BMW's signature 'Ultimate Driving Machine' ethos adapted for a luxury sedan, offering a balance of comfort and engaging handling. Manual Value Proposition Target Audience: BMW owners, independent repair shops, automotive enthusiasts, collectors of classic BMWs. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service, repair, and diagnostic information for the 1994 BMW 735i and 735iL. Page Count Estimated Page Count: ~1500-2000 pages (typical for such comprehensive manuals) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, cooling system, exhaust system, transmission (automatic and manual), drivetrain. Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires. Body And Electrical: Body construction, interior trim, exterior body panels, lighting, HVAC system, power accessories (windows, locks, seats), instrument cluster, diagnostic systems (OBD-I). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement. Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit diagnosis, component testing. Major Repairs: Engine overhaul, transmission repair/rebuild, brake system overhaul, suspension component replacement, electrical system component replacement. Technical Depth Depth: Detailed step-by-step repair instructions, specifications, torque values, wiring diagrams, exploded views, special tool requirements. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (if professionally produced) Print Quality Print Readability: High resolution for clarity of diagrams and text. Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Displacement: 3.5 Liters (3498 cc) Bore X Stroke: 84.0 mm x 78.9 mm (approximate) Compression Ratio: 10.0:1 Performance Horsepower: 211 hp @ 5400 rpm (approximate for M62B35) Torque: 236 lb-ft @ 3900 rpm (approximate for M62B35) Fuel System Induction: Multi-point Fuel Injection (Bosch Motronic) Fuel Type: Premium Unleaded Gasoline Engine Management ECU: Bosch Motronic M5.2 🔧 Transmission Standard Type: 5-Speed Automatic (Steptronic optional) Optional Type: 5-Speed Manual (Rare for 735i/iL) Features Automatic Features: Adaptive transmission control, comfort/sport modes. Fluid Specifications Automatic Transmission Fluid: BMW ATF LT-3 or equivalent (e.g., Dexron III) Fluid Capacities Automatic Transmission Capacity: ~8.5 Liters (18.5 Pints) 📐 Dimensions Exterior Length 735I: 4984 mm (196.2 inches) Length 735Il: 5124 mm (201.7 inches) Width: 1862 mm (73.3 inches) Height: 1420 mm (55.9 inches) Wheelbase 735I: 2930 mm (115.4 inches) Wheelbase 735Il: 3070 mm (120.9 inches) Weights Curb Weight 735I: ~1810 kg (3990 lbs) Curb Weight 735Il: ~1860 kg (4100 lbs) Gross Vehicle Weight Rating: Approx. 2300 kg (5070 lbs) Wheel Bolt Pattern: 5x120 Wheel Offset: ET 20-25 (typical for 7-series) 🛡️ Safety Features Ratings NHTSA Ratings: N/A (1994 standards were different) Active Features ABS: Standard (Bosch ABS III) Traction Control: Optional (ASC/ASC+T) Passive Features Airbags: Driver and front passenger airbags (standard) Seatbelts: Three-point inertia-reel seat belts with pretensions. Chassis Design: Integrated safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: High-fidelity BMW sound system, optional CD changer. Navigation: Optional BMW navigation system (CRT screen). Driver Assistance Cruise Control: Standard electronic cruise control. Parking Sensors: Optional Park Distance Control (PDC). Connectivity Phone Integration: Optional integrated cellular phone system. Comfort Features Climate Control: Dual-zone automatic climate control. Seat Features: Power-adjustable front seats with memory, heated front and rear seats (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles or annually (check oil level more frequently). Coolant Flush: Every 2-3 years or 30,000 miles. Transmission Fluid Service: BMW's 'lifetime' fill, but recommended every 50,000-60,000 miles for longevity. Fluid Specifications Engine Oil Specification: BMW Longlife-98 5W-30 or 5W-40 synthetic oil. Engine Oil Capacity: 8.0 Liters (8.5 US Quarts) Coolant Type: BMW Blue Coolant (G48) or equivalent (50/50 mix with distilled water). Brake Fluid Type: DOT 4 Known Issues Common Problems: Heated Oxygen Sensors (O2 Sensors), Crankshaft Position Sensor (CKP), ABS wheel speed sensors, Cooling system leaks (water pump, hoses, expansion tank), VANOS system issues (early M60/M62), EWS immobilizer problems, Door seal leaks leading to water ingress, Headliner sagging. Maintenance Tip Valve Stem Seals: Valve stem seals can deteriorate over time, leading to blue smoke on startup. A common repair, though labor-intensive. 📚 Vehicle History Brand Heritage Bmw Legacy: BMW's long-standing reputation for engineering excellence, sporty driving characteristics, and luxury vehicles. Model Evolution E32 Predecessor: The E38 generation replaced the E32 7 Series, introducing a cleaner, more aerodynamic design. E38 Introduction: The E38 generation was introduced in 1994 for the 1995 model year in North America. Production Production Period: 1994-2001 Manufacturing Location: Dingolfing, Germany 🏆 Awards & Recognition...
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BMW 735i 735iL 1994 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Chassis Code:
E38
Sub Model:
735i, 735iL
Year:
1994
Codes
Engine Code:
M62B35
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Competitors:
Mercedes-Benz S-Class (W140), Lexus LS 400, Jaguar XJ.
Key Features
Luxury Focus:
Emphasis on comfort, refinement, advanced technology for its era, and superior build quality.
Driving Dynamics:
BMW's signature 'Ultimate Driving Machine' ethos adapted for a luxury sedan, offering a balance of comfort and engaging handling.
Manual Value Proposition
Target Audience:
BMW owners, independent repair shops, automotive enthusiasts, collectors of classic BMWs.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and diagnostic information for the 1994 BMW 735i and 735iL.
Page Count
Estimated Page Count:
~1500-2000 pages (typical for such comprehensive manuals)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, cooling system, exhaust system, transmission (automatic and manual), drivetrain.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires.
Body And Electrical:
Body construction, interior trim, exterior body panels, lighting, HVAC system, power accessories (windows, locks, seats), instrument cluster, diagnostic systems (OBD-I).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit diagnosis, component testing.
Major Repairs:
Engine overhaul, transmission repair/rebuild, brake system overhaul, suspension component replacement, electrical system component replacement.
Technical Depth
Depth:
Detailed step-by-step repair instructions, specifications, torque values, wiring diagrams, exploded views, special tool requirements.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (if professionally produced)
Print Quality
Print Readability:
High resolution for clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Displacement:
3.5 Liters (3498 cc)
Bore X Stroke:
84.0 mm x 78.9 mm (approximate)
Compression Ratio:
10.0:1
Performance
Horsepower:
211 hp @ 5400 rpm (approximate for M62B35)
Torque:
236 lb-ft @ 3900 rpm (approximate for M62B35)
Fuel System
Induction:
Multi-point Fuel Injection (Bosch Motronic)
Fuel Type:
Premium Unleaded Gasoline
Engine Management
ECU:
Bosch Motronic M5.2
🔧 Transmission
Standard
Type:
5-Speed Automatic (Steptronic optional)
Optional
Type:
5-Speed Manual (Rare for 735i/iL)
Features
Automatic Features:
Adaptive transmission control, comfort/sport modes.
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF LT-3 or equivalent (e.g., Dexron III)
Fluid Capacities
Automatic Transmission Capacity:
~8.5 Liters (18.5 Pints)
📐 Dimensions
Exterior
Length 735I:
4984 mm (196.2 inches)
Length 735Il:
5124 mm (201.7 inches)
Width:
1862 mm (73.3 inches)
Height:
1420 mm (55.9 inches)
Wheelbase 735I:
2930 mm (115.4 inches)
Wheelbase 735Il:
3070 mm (120.9 inches)
Weights
Curb Weight 735I:
~1810 kg (3990 lbs)
Curb Weight 735Il:
~1860 kg (4100 lbs)
Gross Vehicle Weight Rating:
Approx. 2300 kg (5070 lbs)
Wheel Bolt Pattern:
5x120
Wheel Offset:
ET 20-25 (typical for 7-series)
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (1994 standards were different)
Active Features
ABS:
Standard (Bosch ABS III)
Traction Control:
Optional (ASC/ASC+T)
Passive Features
Airbags:
Driver and front passenger airbags (standard)
Seatbelts:
Three-point inertia-reel seat belts with pretensions.
Chassis Design:
Integrated safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
High-fidelity BMW sound system, optional CD changer.
Navigation:
Optional BMW navigation system (CRT screen).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Sensors:
Optional Park Distance Control (PDC).
Connectivity
Phone Integration:
Optional integrated cellular phone system.
Comfort Features
Climate Control:
Dual-zone automatic climate control.
Seat Features:
Power-adjustable front seats with memory, heated front and rear seats (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or annually (check oil level more frequently).
Coolant Flush:
Every 2-3 years or 30,000 miles.
Transmission Fluid Service:
BMW's 'lifetime' fill, but recommended every 50,000-60,000 miles for longevity.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-98 5W-30 or 5W-40 synthetic oil.
Engine Oil Capacity:
8.0 Liters (8.5 US Quarts)
Coolant Type:
BMW Blue Coolant (G48) or equivalent (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Heated Oxygen Sensors (O2 Sensors), Crankshaft Position Sensor (CKP), ABS wheel speed sensors, Cooling system leaks (water pump, hoses, expansion tank), VANOS system issues (early M60/M62), EWS immobilizer problems, Door seal leaks leading to water ingress, Headliner sagging.
Maintenance Tip Valve Stem Seals:
Valve stem seals can deteriorate over time, leading to blue smoke on startup. A common repair, though labor-intensive.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's long-standing reputation for engineering excellence, sporty driving characteristics, and luxury vehicles.
Model Evolution
E32 Predecessor:
The E38 generation replaced the E32 7 Series, introducing a cleaner, more aerodynamic design.
E38 Introduction:
The E38 generation was introduced in 1994 for the 1995 model year in North America.
Production
Production Period:
1994-2001
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the E38 generation was praised, specific awards for the 1994 model are less common than later iterations.
Ratings
Road Test Reviews:
Consistently received high marks for refinement, handling, and build quality by automotive publications of the era.
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