🏷️ Basic Information Identification Make: BMW Model: 7 Series Model Variant: 740i, 740iL Year: 1991 Codes Chassis Code: E32 Engine Code 740I: M60B40 Engine Code 740Il: M60B40 👋 Introduction Market Position Segment: Full-size luxury sedan Target Audience: Affluent buyers seeking comfort, performance, and advanced technology. Competitive Analysis Key Competitors: Mercedes-Benz S-Class, Lexus LS, Jaguar XJ. Key Features Engine Type: V8 engine (M60B40) delivering smooth power and refined performance. Wheelbase Options: Available in standard (740i) and long wheelbase (740iL) for increased rear legroom. Comfort And Luxury: Premium interior materials, advanced climate control, and sophisticated ride quality. Technology For Era: Features like ABS, on-board computer, and electronic climate control were cutting-edge. Value Proposition For Manual Diy Repair: Empowers owners and independent mechanics to perform complex repairs and maintenance. Cost Savings: Reduces reliance on expensive dealership service for diagnostics and repairs. Restoration Guide: Essential for enthusiasts undertaking restoration projects on the E32 generation. 📋 Manual Details Coverage Areas Full Vehicle Coverage: Yes Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust Transmission Systems: Automatic transmission (e.g., 4HP24), shift linkage, transmission control module Drivetrain Systems: Driveshafts, differential, rear axle Suspension Systems: Front suspension (MacPherson struts), rear suspension (multi-link), springs, shock absorbers, bushings, alignment Steering Systems: Power steering system, steering rack, steering column Braking Systems: Front discs, rear discs, ABS (Anti-lock Braking System), brake lines, master cylinder, calipers Electrical Systems: Wiring diagrams, starter, alternator, battery, lighting, fuses, relays, onboard computers (ECU, TCU), instrument cluster Body And Chassis: Body panels, doors, hood, trunk, windows, locks, interior trim, chassis structure, corrosion protection HVAC Systems: Heating, ventilation, and air conditioning (HVAC), climate control system Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Page Count Estimated Pages: Hundreds of pages (exact count not specified, but typical for factory manuals of this era) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Download PDF 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of M60B40 V8 engine and automatic transmission systems. Chassis: Detailed information on E32 chassis, suspension, steering, and braking systems, including ABS. Electrical: In-depth electrical schematics, component testing, and troubleshooting for all vehicle systems. Body: Body repair procedures, panel replacement, interior components, and exterior trim. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, symptom-based diagnostics. Repair And Rebuild: Step-by-step instructions for component removal, disassembly, repair, assembly, and installation. Special Tools: Identification and usage of specialized tools required for specific procedures. Technical Data: Torque specifications, clearances, fluid capacities, electrical resistance values. Wiring Diagrams: Detailed, often color-coded, wiring schematics for all electrical systems. Technical Depth Depth: Comprehensive, from basic maintenance to major component overhauls and diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Physical Format: Not Applicable (PDF Download) Paper Type Physical Format: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: M60B40 Configuration: 4.0L V8 SOHC (later models of M60 were DOHC, but 1991 740i used SOHC initially before the DOHC M62 was phased in for later E38 models, need to confirm exact 1991 spec for M60 - typical M60 is DOHC.) Displacement: 3982 cc (243 cu in) Performance Horsepower: Approx. 282 hp (210 kW) at 5800 rpm (varies slightly by market and specific tuning) Torque: Approx. 295 lb-ft (400 Nm) at 4500 rpm (varies slightly by market and specific tuning) Fuel System Injection Type: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU: Bosch Motronic ECU Cooling System Type: Pressurized, liquid-cooled Lubrication System Oil Capacity: Approx. 6.5 liters (6.9 US quarts) Recommended Oil Viscosity: SAE 5W-30 or 5W-40 synthetic (refer to manual for specific BMW approval) 🔧 Transmission Standard Type: 4-speed Automatic Transmission Model: ZF 4HP24 Optional Type: Manual transmission was not typically offered on the 740i/iL models of this era in most markets. Features Shift Modes: Likely included comfort/sport modes or electronically controlled shifting. Fluid Specifications Fluid Type: BMW LT-2 or equivalent Dexron III ATF (refer to manual for exact specification) Fluid Capacity Capacity: Approx. 7.5 liters (7.9 US quarts) for a pan drop and fill, higher for a full system flush. 📐 Dimensions Exterior Length 740I: Approx. 198.9 inches (5052 mm) Length 740Il: Approx. 205.6 inches (5222 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 55.6 inches (1412 mm) Weights Curb Weight 740I: Approx. 3858 lbs (1750 kg) Curb Weight 740Il: Approx. 4012 lbs (1820 kg) Wheelbase Wheelbase 740I: Approx. 117.1 inches (2975 mm) Wheelbase 740Il: Approx. 123.3 inches (3132 mm) Wheels And Tires Wheel Bolt Pattern: 5x120 mm Typical Tire Size: 205/65R15 or 225/60R15 (refer to manual for specific options)...