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BMW K1200 K1200RS 1997 Service Repair Workshop Manual
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Basic Information Identification Make: BMW Model: K1200RS Year: 1997 Codes Internal Model Code: K589 Introduction Market Position Market Segment: High-performance sport touring motorcycle. Competitive Analysis Competitors 1997: Honda VFR750/VFR800, Yamaha...
Type: Cars
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Sku: 433856
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | K1200RS |
| Year: | 1997 |
| Codes | |
| Internal Model Code: | K589 |
| Introduction | |
| Market Position | |
| Market Segment: | High-performance sport touring motorcycle. |
| Competitive Analysis | |
| Competitors 1997: | Honda VFR750/VFR800, Yamaha FJR1300 (later), Kawasaki GTR1000, Ducati ST2. |
| Key Features | |
| Engine Layout: | Inline four-cylinder, boxer-twin layout with its characteristic longitudinal crankshaft. |
| Drivetrain: | Shaft drive, a hallmark of BMW's larger motorcycles. |
| Suspension Front: | Telelever front suspension, providing excellent ride quality and feedback. |
| Braking System: | Integral ABS II anti-lock braking system, advanced for its time. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Service Repair Workshop Manual |
| Language: | English |
| Format: | Digital (likely PDF, typical for workshop manuals) |
| Page Count | |
| Estimated Page Count: | 300+ |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Comprehensive coverage of the K1200RS engine, including disassembly, assembly, component testing, and specifications. |
| Fuel System: | Detailed information on fuel injection system, fuel pump, injectors, sensors, and troubleshooting. |
| Ignition System: | Diagnosis and repair of the electronic ignition system, including coils, spark plugs, and control modules. |
| Transmission: | Service and repair procedures for the gearbox, clutch, and final drive. |
| Chassis And Frame: | Information on frame components, steering head bearings, and suspension systems. |
| Front Suspension: | Details on the telelever front suspension system, including fork disassembly, seal replacement, and oil specifications. |
| Rear Suspension: | Coverage of the monolever rear suspension, shock absorber, and linkage maintenance. |
| Braking System: | Comprehensive guide to the ABS II braking system, including caliper overhaul, brake fluid bleeding, and component diagnosis. |
| Electrical System: | Extensive coverage of the motorcycle's electrical system, including wiring diagrams, component testing, and troubleshooting guides. |
| Instrumentation And Controls: | Details on the dashboard, gauges, switches, and control levers. |
| Lighting System: | Information on headlight, taillight, and signal light maintenance and repair. |
| Cooling System: | Maintenance and repair of the liquid-cooled engine, including radiator, thermostat, and coolant. |
| Exhaust System: | Details on exhaust pipe, muffler, and catalytic converter inspection and replacement. |
| Bodywork And Fairings: | Instructions for removing, installing, and repairing body panels and fairings. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, spark plug service, chain adjustment, lubrication, and general inspection procedures. |
| Engine Overhaul: | Complete engine disassembly, inspection, repair, and reassembly instructions. |
| Transmission Repair: | Gearbox internal inspection, seal replacement, and shift mechanism adjustments. |
| Suspension Servicing: | Fork seal replacement, damper adjustments, and rear shock absorber maintenance. |
| Brake System Overhaul: | Brake pad replacement, caliper servicing, brake line replacement, and ABS unit troubleshooting. |
| Electrical Troubleshooting: | Step-by-step diagnostic procedures for electrical faults, including wiring harness issues and component failures. |
| Wheel Bearing Replacement: | Procedures for replacing front and rear wheel bearings. |
| Fuel System Cleaning: | Instructions for cleaning fuel injectors and throttle bodies. |
| Cooling System Flushing: | Procedures for draining, flushing, and refilling the cooling system. |
| Technical Depth | |
| Depth Level: | Comprehensive Workshop Manual |
| Diagnostic Capabilities: | Includes diagnostic procedures, fault codes (if applicable), and troubleshooting trees for various systems. |
| Torque Specifications: | Provides precise torque values for all critical fasteners. |
| Clearances And Tolerances: | Specifies critical engine and mechanical component clearances and tolerances for proper function. |
| Wiring Diagrams: | Detailed electrical wiring diagrams for all vehicle systems. |
| Manual Specifications | |
| File Format | |
| Digital Format Quality: | Likely high-resolution PDF, enabling clear viewing and printing of diagrams and text. |
| Print Quality | |
| Printable: | Yes, designed for printing specific sections or the entire manual. |
| Binding Type | |
| Binding: | Not applicable (digital format); if physical, typically spiral-bound or comb-bound for ease of use in a workshop environment. |
| Paper Type | |
| Paper Quality: | Not applicable (digital format); if physical, would typically be on durable paper to withstand workshop conditions. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke inline four-cylinder |
| Displacement: | 1171 cc (71.6 cu in) |
| Bore X Stroke: | 78.8 mm x 61.4 mm |
| Compression Ratio: | 10.2:1 |
| Cooling System: | Liquid-cooled |
| Performance | |
| Horsepower Claimed: | 98 hp (73 kW) @ 6750 rpm |
| Torque Claimed: | 77 lb-ft (104 Nm) @ 5250 rpm |
| Fuel System | |
| Fuel Delivery: | Bosch Motronic 2.2 fuel injection |
| Fuel Type: | Unleaded gasoline, 95 RON (Octane rating may vary by region) |
| Fuel Tank Capacity: | 22 liters (5.8 US gal) |
| Ignition System | |
| Ignition Type: | Electronic ignition (Motronic) |
| Spark Plugs: | NGK CR9EK (or equivalent recommended by BMW) |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed manual gearbox |
| Optional | |
| Transmission Options: | None (5-speed manual was standard) |
| Features | |
| Final Drive: | Shaft drive with single-sided swingarm |
| Clutch Type: | Hydraulically operated multi-plate wet clutch |
| Fluid Specifications | |
| Gearbox Oil Type: | BMW recommends SAE 75W-90 GL-5 (check manual for specific part number or API rating) |
| Gearbox Oil Capacity: | Approx. 1.3 liters (check manual) |
| Dimensions | |
| Exterior | |
| Length: | 2200 mm (86.6 in) |
| Width: | 910 mm (35.8 in) |
| Height: | 1370 mm (53.9 in) (without mirrors) |
| Wheelbase: | 1491 mm (58.7 in) |
| Weights | |
| Dry Weight Claimed: | 244 kg (538 lbs) |
| Gross Vehicle Weight Rating: | 465 kg (1025 lbs) |
| Maximum Payload: | 221 kg (487 lbs) |
| Wheels And Tires | |
| Front Tire Size: | 120/70 ZR 17 |
| Rear Tire Size: | 170/60 ZR 17 |
| Wheel Bolt Pattern: | Not applicable (cast alloy wheels with hub mounting) |
| Safety Features | |
| Ratings | |
| ABS System: | BMW Integral ABS II (Anti-lock Braking System) |
| Active Features | |
| Linked Braking: | Partial integral system where brake lever action applies both front and rear brakes, and pedal applies rear brake. |
| Passive Features | |
| Frame Construction: | Aluminum alloy frame for strength and rigidity. |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Analog speedometer and tachometer, digital odometer, trip meter, clock, temperature gauge, and warning lights. |
| Driver Assistance | |
| ABS System Version: | BMW Integral ABS II, offering advanced braking control for its era. |
| Connectivity | |
| Diagnostic Port: | May feature a proprietary diagnostic connector for use with BMW's diagnostic tools (e.g., GT1 or similar systems), enabling more in-depth fault analysis. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult the manual for precise recommendation. |
| Valve Clearance Check: | Typically every 20,000 km (12,000 miles) or as specified in the manual. |
| Brake Fluid Change: | Recommended every 2 years, regardless of mileage, due to moisture absorption. |
| Fluid Specifications | |
| Engine Oil Type: | BMW recommends SAE 20W-50 or 10W-40 synthetic or semi-synthetic motorcycle oil meeting API SG/SH or JASO MA specifications. Check manual for specific BMW approval (e.g., BMW Motorrad Approved). |
| Engine Oil Capacity: | Approximately 4.0 liters (4.2 US qt) with filter change. Verify in the manual. |
| Coolant Type: | BMW specifies a mixture of distilled water and a suitable ethylene glycol-based coolant with corrosion inhibitors. A 50/50 mix is typical. Use only approved coolant types. |
| Brake Fluid Type: | DOT 4 or DOT 5.1. Check manual for specific recommendations and compatibility. |
| Known Issues | |
| Common Wear Items: | Clutch wear, wheel bearings, brake component wear (pads, discs), aging fuel lines, and potential issues with ABS sensors or pump over extended periods. |
| Electrical Connections: | Corrosion or degradation of electrical connectors, especially in humid environments, can lead to intermittent faults. Regular inspection is recommended. |
| Fuel Pump Reliability: | While generally reliable, early models may experience some fuel pump wear. Proper fuel filtration is key. |
| Vehicle History | |
| Brand Heritage | |
| Bmw Motorcycle History: | BMW Motorrad boasts a long and distinguished history of producing innovative and reliable motorcycles, known for their engineering excellence and touring capabilities. |
| Model Evolution | |
| K Series Introduction: | The K-series, introduced in 1983 with the K100, represented BMW's move into liquid-cooled, multi-cylinder engines, initially with a transverse inline-four layout. |
| K1200Rs Development: | The K1200RS was an evolution of the K1100RS, featuring an increased displacement and refined styling, targeting the sport-touring market with a blend of performance and comfort. |
| Production | |
| Production Period: | The K1200RS model line was produced from 1997 to 2000, preceding the significantly redesigned K1200GT and K1200RS (with the new engine architecture) from 2001 onwards. |
| Manufacturing Location: | Berlin, Germany |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Press Reviews: | The K1200RS was generally well-received by the motorcycle press for its comfortable ergonomics, powerful engine, advanced braking, and smooth shaft drive, though some found its styling somewhat conservative. |
| Ratings | |
| General Market Perception: | Considered a premium sport-tourer, offering a competent blend of performance for spirited riding and comfort for long-distance journeys. |
| Certifications | |
| Emissions Standards: | Likely compliant with European emissions standards for the year of manufacture (e.g., Euro 1 or equivalent). |