BMW K1200 K1200RS 2006 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2006 👋 Introduction Market Position Segment: Sport Touring Motorcycle Key Features Engine Layout: Inline four-cylinder, transverse engine Drivetrain: Shaft drive 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital (likely PDF, searchable text) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly, and troubleshooting of the inline-four engine, including cylinder head, pistons, crankshaft, timing system. Fuel System: EFI system diagnostics, fuel injectors, throttle bodies, fuel pump, pressure regulator, fuel tank. Ignition System: Ignition coils, spark plugs, ECU (engine control unit) diagnostics. Transmission Drivetrain: Clutch operation and maintenance, gearbox disassembly and reassembly, final drive inspection and maintenance. Cooling System: Radiator, coolant pump, hoses, thermostat replacement and bleeding procedures. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, ECU functions. Brake System: Hydraulic system, ABS components (if equipped), caliper maintenance, disc inspection, fluid bleeding. Suspension Steering: Front fork disassembly, seal replacement, fluid changes; rear shock absorber inspection and adjustment; steering head bearing maintenance. Chassis Bodywork: Frame inspection, fairing removal and installation, seat assembly, mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacement, fluid level checks, chain adjustment (if applicable, though shaft drive), tire pressure checks. Troubleshooting: Systematic diagnostic guides for common problems, error code interpretation (if applicable). Component Overhaul: Complete disassembly, cleaning, inspection, repair, and reassembly instructions for major components. Special Tools: Lists and descriptions of specialized tools required for specific procedures. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Diagnostic Capability: Advanced diagnostics for EFI and electrical systems, including component testing procedures. Rebuild Instructions: Comprehensive guidance for complete engine and transmission rebuilds. Factory Specifications: Contains original factory specifications and tolerances used by BMW technicians. 📊 Manual Specifications File Format Searchability: Searchable PDF format for quick information retrieval. Print Quality Readability: High-resolution diagrams and text for clear readability. Binding Type Digital Format: N/A (Digital Product) Paper Type Digital Format: N/A (Digital Product) Completeness Coverage: Comprehensive coverage for all mechanical, electrical, and bodywork aspects of the 2006 K1200RS. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, inline four-cylinder Displacement: 1171cc Bore X Stroke: 77.6 mm x 64 mm Compression Ratio: 12.0:1 Performance Horsepower: 130 hp (96 kW) @ 8,750 rpm (approx.) Torque: 110 Nm (81 lb-ft) @ 6,750 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Fuel Type: Unleaded premium gasoline, minimum 95 RON Lubrication Oil Type: BMW Motorrad Advanced 4-stroke SAE 15W-50 (or equivalent API SG/SH/SJ/SL/SM, JASO MA) Cooling System Cooling Method: Liquid-cooled Coolant Type: BMW Engine Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) Ignition System Ignition Type: Digital Electronic Ignition (Kokusan Denki) Emissions Emission Control: Catalytic converter, secondary air injection system (SAI) 🔧 Transmission Standard Type: Six-speed, constant mesh gearbox Clutch Type: Hydraulically operated, multi-plate wet clutch Features Final Drive: Shaft drive with single-sided swingarm Fluid Specifications Gearbox Oil Type: SAE 75W-90 API GL-4 or GL-5 transmission oil 📐 Dimensions Exterior Length: 2,210 mm (87.0 in) Width: 930 mm (36.6 in) (incl. mirrors) Height: 1,350 mm (53.1 in) (seat height adjustable) Weights Dry Weight: 244 kg (538 lbs) (approx.) Gross Vehicle Weight Rating: 465 kg (1,025 lbs) (approx.) Wheels Tires Front Tire Size: 120/70 ZR 17 Rear Tire Size: 180/55 ZR 17 Wheel Bolt Pattern: N/A (Cast alloy wheels) 🛡️ Safety Features Active Features Braking System Front: Dual 320 mm discs with four-piston calipers Braking System Rear: Single 265 mm disc with two-piston caliper ABS: BMW Motorrad ABS (Integral ABS II, optional for some markets) Suspension Front: Telescopic fork, 46mm diameter, with adjustable preload and rebound damping (Duolever optional) Suspension Rear: Monolever swingarm with adjustable preload and rebound damping 💡 Technology Features Infotainment Dashboard: Multi-function LCD display with analog tachometer and speedometer. Optional Features: Heated grips, adjustable windscreen, cruise control, audio system (market dependent). Driver Assistance Cruise Control: Available as an option on certain models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (whichever comes first) Major Service Interval: Every 20,000 km (includes valve clearance check, spark plug replacement) Fluid Specifications Engine Oil Capacity: 4.0 liters (with filter change) Coolant Capacity: 2.5 liters (approx.) Brake Fluid Type: DOT 4 Known Issues Common Complaints: Potential for minor electrical gremlins, clutch slave cylinder leaks (though improved from previous generations), swingarm bearing wear. Filter Part Numbers Oil Filter Oem: 11 42 7 673 541 (or equivalent aftermarket) Air Filter Oem: 13 72 7 704 203 (or equivalent aftermarket) Spark Plug Oem: NGK CR9EK (or equivalent aftermarket) 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW) Model Evolution Predecessor: BMW K1200RS (pre-2005 model) Generation: Second generation K1200RS platform (sharing chassis with K1200GT) Production Production Period: 2005-2008 (for this specific iteration) 🏆 Awards & Recognition Recognitions Automotive Press: The K1200RS series was generally praised by motorcycle press for...
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