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BMW K1200RS Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Generation Generation: First Generation (K589) Codes Internal Model Code: K589 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: BMW K1200RS owners seeking to perform maintenance, repairs, and diagnostics. Competitive Analysis Competitors: Honda CBR1100XX Super Blackbird, Kawasaki Ninja ZX-11, Suzuki GSX-R1100, Yamaha YZF1000R Thunderace (during its production era). Key Features Manufacturer Claim: Powerful engine, comfortable touring ergonomics, advanced technology for its time. Manual Benefit: Enables cost-effective repairs and ensures proper maintenance, maximizing the lifespan and performance of the motorcycle. 📋 Manual Details Coverage Areas Language: English Manual Type: Factory Service Repair Manual Page Count Estimated Page Count: Approx. 400-600 pages (typical for this model range) Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine service, diagnosis, teardown, assembly, tuning. Transmission: Gearbox service, clutch, shift mechanism, drive shaft. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, sensors. Electrical System: Wiring diagrams, starter, alternator, battery, ignition system, lighting. Braking System: ABS II (or Integral ABS depending on model year), brake lines, calipers, master cylinders. Suspension: Front fork (telelever or duolever depending on exact sub-model year), rear shock absorber, adjustments. Chassis And Bodywork: Frame, fairings, seat, instrumentation, controls. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, valve adjustments, spark plugs. Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation. Repair: Detailed step-by-step repair instructions for all major components and systems. Rebuild: Complete engine and transmission rebuild procedures, component specifications. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete overhaul and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable PDF for quick information retrieval. Print Quality Print Readability: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc (approx.) Bore X Stroke: 70.5 mm x 75 mm (approx.) Compression Ratio: 10.0:1 (typical) Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic Performance Horsepower: Approx. 110-130 hp (depending on market and specific model year) Torque: Approx. 90-105 Nm (depending on market and specific model year) Fuel System Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: Approx. 21 liters (5.5 US gallons) 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Gearbox: N/A (Standard 6-speed manual) Features Clutch Type: Hydraulically actuated wet multi-plate clutch Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 900 mm (35.4 in) at handlebars Height: Approx. 1360 mm (53.5 in) at handlebars Wheelbase: Approx. 1570 mm (61.8 in) Weights Dry Weight: Approx. 240 kg (529 lbs) Wet Weight: Approx. 260 kg (573 lbs) (fully fueled) Gross Vehicle Weight Rating: Approx. 475 kg (1047 lbs) 🛡️ Safety Features Ratings ABS: BMW Integral ABS (optional on some early models, standard on later) Active Features Braking Performance: Dual 320 mm discs (front), Single 284 mm disc (rear) with four-piston calipers. Handling: Paralever rear suspension and Telelever front suspension for stability. Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital display for clock, trip meter, fuel level, gear indicator, and warning lights. Optional Audio: Factory-optional radio/cassette system available on some models. Driver Assistance ABS System: BMW Integral ABS, which can combine braking of both wheels with a single lever application on later models. Heated Grips: Standard or optional feature depending on the trim level and year. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for electronic fault diagnosis (requires specific BMW diagnostic tools). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (check manual for specific recommendations). Valve Check Interval: Every 20,000 km or as specified in the manual. Spark Plug Replacement: Typically every 20,000-40,000 km, depending on plug type. Fluid Specifications Engine Oil Type: BMW Motorrad recommended synthetic oil, SAE 15W-50 or 20W-50 (check manual for exact specification). Engine Oil Capacity: Approx. 3.8 liters (4.0 US quarts) with filter change. Coolant Type: BMW Motorrad approved coolant/antifreeze mixture (e.g., ethylene glycol based). Brake Fluid Type: DOT 4 (especially for ABS systems). Gearbox Oil Type: SAE 75W-90, API GL-5. Known Issues Typical Wear Items: Clutch wear, paralever pivot bearings, fuel pump reliability (early models), alternator brushes. Common Faults: ABS sensor issues, minor electrical gremlins, occasional fuel injector clogging. 📚 Vehicle History Brand Heritage Manufacturer Origins: Bayerische Motoren Werke AG, Germany. Model Evolution K Series Launch: The K-series debuted in 1983 with the K100, pioneering BMW's transverse inline-four engine layout. K1200Rs Introduction: The K1200RS was introduced as a successor to the K1100RS, offering increased power and refinement. It was produced from 1997 to 2004. Production Production Years: 1997-2004 Manufacturing Location: Berlin, Germany...
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Sku: 320626
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BMW K1200RS Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Generation
Generation:
First Generation (K589)
Codes
Internal Model Code:
K589
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Target Audience:
BMW K1200RS owners seeking to perform maintenance, repairs, and diagnostics.
Competitive Analysis
Competitors:
Honda CBR1100XX Super Blackbird, Kawasaki Ninja ZX-11, Suzuki GSX-R1100, Yamaha YZF1000R Thunderace (during its production era).
Key Features
Manufacturer Claim:
Powerful engine, comfortable touring ergonomics, advanced technology for its time.
Manual Benefit:
Enables cost-effective repairs and ensures proper maintenance, maximizing the lifespan and performance of the motorcycle.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Factory Service Repair Manual
Page Count
Estimated Page Count:
Approx. 400-600 pages (typical for this model range)
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, diagnosis, teardown, assembly, tuning.
Transmission:
Gearbox service, clutch, shift mechanism, drive shaft.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, sensors.
Electrical System:
Wiring diagrams, starter, alternator, battery, ignition system, lighting.
Braking System:
ABS II (or Integral ABS depending on model year), brake lines, calipers, master cylinders.
Suspension:
Front fork (telelever or duolever depending on exact sub-model year), rear shock absorber, adjustments.
Chassis And Bodywork:
Frame, fairings, seat, instrumentation, controls.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, valve adjustments, spark plugs.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Rebuild:
Complete engine and transmission rebuild procedures, component specifications.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Print Readability:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc (approx.)
Bore X Stroke:
70.5 mm x 75 mm (approx.)
Compression Ratio:
10.0:1 (typical)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic
Performance
Horsepower:
Approx. 110-130 hp (depending on market and specific model year)
Torque:
Approx. 90-105 Nm (depending on market and specific model year)
Fuel System
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
Approx. 21 liters (5.5 US gallons)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Gearbox:
N/A (Standard 6-speed manual)
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1360 mm (53.5 in) at handlebars
Wheelbase:
Approx. 1570 mm (61.8 in)
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Wet Weight:
Approx. 260 kg (573 lbs) (fully fueled)
Gross Vehicle Weight Rating:
Approx. 475 kg (1047 lbs)
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (optional on some early models, standard on later)
Active Features
Braking Performance:
Dual 320 mm discs (front), Single 284 mm disc (rear) with four-piston calipers.
Handling:
Paralever rear suspension and Telelever front suspension for stability.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital display for clock, trip meter, fuel level, gear indicator, and warning lights.
Optional Audio:
Factory-optional radio/cassette system available on some models.
Driver Assistance
ABS System:
BMW Integral ABS, which can combine braking of both wheels with a single lever application on later models.
Heated Grips:
Standard or optional feature depending on the trim level and year.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for electronic fault diagnosis (requires specific BMW diagnostic tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (check manual for specific recommendations).
Valve Check Interval:
Every 20,000 km or as specified in the manual.
Spark Plug Replacement:
Typically every 20,000-40,000 km, depending on plug type.
Fluid Specifications
Engine Oil Type:
BMW Motorrad recommended synthetic oil, SAE 15W-50 or 20W-50 (check manual for exact specification).
Engine Oil Capacity:
Approx. 3.8 liters (4.0 US quarts) with filter change.
Coolant Type:
BMW Motorrad approved coolant/antifreeze mixture (e.g., ethylene glycol based).
Brake Fluid Type:
DOT 4 (especially for ABS systems).
Gearbox Oil Type:
SAE 75W-90, API GL-5.
Known Issues
Typical Wear Items:
Clutch wear, paralever pivot bearings, fuel pump reliability (early models), alternator brushes.
Common Faults:
ABS sensor issues, minor electrical gremlins, occasional fuel injector clogging.
📚 Vehicle History
Brand Heritage
Manufacturer Origins:
Bayerische Motoren Werke AG, Germany.
Model Evolution
K Series Launch:
The K-series debuted in 1983 with the K100, pioneering BMW's transverse inline-four engine layout.
K1200Rs Introduction:
The K1200RS was introduced as a successor to the K1100RS, offering increased power and refinement. It was produced from 1997 to 2004.
Production
Production Years:
1997-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Reviews:
Consistently praised for its performance, comfort, and touring capabilities by major motorcycle publications of its era.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, a hallmark of BMW motorcycles.
Certifications
Emission Standards:
Meets contemporary emission standards relevant to its production period.
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