🏷️ Basic Information Identification Make: BMW Model: R1200S Model Code: K40 Generation Generation Designation: First Generation R1200S Codes Chassis Code: K40 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Enthusiast owners of BMW R1200S (K40) seeking to perform their own maintenance and repairs, and professional motorcycle technicians. Competitive Analysis Key Competitors: Other large-displacement sport-touring bikes of the era, such as Yamaha FJR1300, Kawasaki GTR1400, Honda VFR1200F (though the VFR1200F is later), and some Ducati models. Key Features Vehicle Strengths: Powerful Boxer engine, shaft drive, sophisticated chassis and suspension, comfortable for long distances, BMW's reputation for build quality and technology. Manual Value Proposition: Essential for cost-effective maintenance, accurate part ordering, and efficient troubleshooting, empowering owners to maintain their premium motorcycle. 📋 Manual Details Coverage Areas Coverage Span: 2004-2008 Model Years Page Count Estimated Page Count: Comprehensive (Exact count not specified, but typical for full service manuals) Manual Type Type: Service and Repair Manual Language Language: English (Assumed based on product description) Format Format: Digital Download (PDF implied by 'INSTANT DOWNLOAD') 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (cylinder head, piston, crankshaft, camshaft), fuel system (injection, throttle bodies, fuel pump), ignition system, lubrication system, cooling system (liquid cooling components), exhaust system. Drivetrain Systems: Transmission (gearbox operation, shifting mechanism), clutch operation and service, final drive (shaft drive, universal joint, bevel gear). Chassis Systems: Frame, front suspension (fork disassembly, adjustment), rear suspension (Paralever system, shock absorber service), steering system, braking system (hydraulic lines, caliper service, ABS components), wheel and tire service. Electrical Systems: Wiring diagrams, battery maintenance, alternator, starter motor, lighting system (headlights, taillights, turn signals), instrument cluster, ECU (Engine Control Unit) and sensor diagnostics, ABS control unit. Bodywork And Accessories: Fairing removal and installation, seat service, fuel tank service, side stand, center stand, luggage mounting points. Procedures Included Maintenance Procedures: Scheduled maintenance, oil and filter changes, coolant checks and changes, brake fluid flushes, spark plug replacement, air filter service, drive shaft lubrication, valve clearance checks and adjustments. Repair Procedures: Complete engine overhaul, transmission rebuild, clutch replacement, fork seal replacement, shock absorber overhaul, brake caliper rebuild, ABS bleeding procedures, electrical component troubleshooting and replacement. Diagnostic Procedures: Troubleshooting guides for common malfunctions, fault code reading (if applicable to the era and diagnostic tools), performance diagnosis. Assembly Disassembly: Detailed step-by-step instructions for component removal and installation, torque specifications for all fasteners. Technical Depth Depth: Comprehensive: Covers basic to advanced repair and overhaul procedures, suitable for both home mechanics and professional technicians. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if professionally scanned, allowing quick access to specific topics. Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, Four-stroke, Boxer-twin engine Displacement: 1170 cc (71.4 cu in) Bore X Stroke: 101 mm x 73 mm (approximate) Compression Ratio: 12.5:1 Valve Train: DOHC, 4 valves per cylinder, chain driven Performance Horsepower: 125 hp (93 kW) @ 7500 rpm (approximate for R1200S variant) Torque: 85 lb-ft (115 Nm) @ 6000 rpm (approximate for R1200S variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with individual throttle bodies Fuel Type: Unleaded premium gasoline, minimum 95 RON (91 AKI) Fuel Tank Capacity: 21 liters (5.5 US gal) Lubrication System Oil Type: Synthetic SAE 15W-50 Motorcycle Oil (refer to manual for exact BMW approval) Oil Capacity With Filter Change: Approx. 4.0 liters (refer to manual for exact capacity) 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Transmission: N/A (No automatic option for this model) Features Drive System: Shaft drive via BMW's Paralever single-sided swingarm Clutch Type: Hydraulically operated dry clutch Final Drive Oil Type: BMW recommended hypoid gear oil SAE 90 or equivalent (refer to manual for specific BMW approval) 📐 Dimensions Exterior Length: 2230 mm (87.8 in) Width Over Handlebars: 950 mm (37.4 in) Height Over Seat: 1300 mm (51.2 in) (approximate, unladen) Seat Height: 800 mm (31.5 in) (standard seat) Weights Dry Weight: 217 kg (478 lbs) Gross Vehicle Weight Rating: 450 kg (992 lbs) Payload Capacity: 233 kg (514 lbs) Wheelbase: 1500 mm (59.1 in) 🛡️ Safety Features Ratings ABS: Integral ABS (available, integrated braking system) Active Features Braking System Front: Dual 320 mm discs, 4-piston fixed caliper Braking System Rear: Single 265 mm disc, 2-piston floating caliper Suspension Front: BMW Telelever (or conventional upside-down forks depending on exact year/variant, R1200S used conventional) Suspension Rear: BMW Paralever (single-sided swingarm with adjustable shock absorber) Passive Features Lighting: Halogen headlight, LED taillight, amber turn signals 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for gear indicator, fuel level, trip computer, engine temperature, time, and warning lights. Options for heated grips, ABS indicators. Driver Assistance ABS System: BMW Integral...
Enthusiast owners of BMW R1200S (K40) seeking to perform their own maintenance and repairs, and professional motorcycle technicians.
Competitive Analysis
Key Competitors:
Other large-displacement sport-touring bikes of the era, such as Yamaha FJR1300, Kawasaki GTR1400, Honda VFR1200F (though the VFR1200F is later), and some Ducati models.
Key Features
Vehicle Strengths:
Powerful Boxer engine, shaft drive, sophisticated chassis and suspension, comfortable for long distances, BMW's reputation for build quality and technology.
Manual Value Proposition:
Essential for cost-effective maintenance, accurate part ordering, and efficient troubleshooting, empowering owners to maintain their premium motorcycle.
📋 Manual Details
Coverage Areas
Coverage Span:
2004-2008 Model Years
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified, but typical for full service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (Assumed based on product description)
Format
Format:
Digital Download (PDF implied by 'INSTANT DOWNLOAD')
Transmission (gearbox operation, shifting mechanism), clutch operation and service, final drive (shaft drive, universal joint, bevel gear).
Chassis Systems:
Frame, front suspension (fork disassembly, adjustment), rear suspension (Paralever system, shock absorber service), steering system, braking system (hydraulic lines, caliper service, ABS components), wheel and tire service.
Electrical Systems:
Wiring diagrams, battery maintenance, alternator, starter motor, lighting system (headlights, taillights, turn signals), instrument cluster, ECU (Engine Control Unit) and sensor diagnostics, ABS control unit.
Bodywork And Accessories:
Fairing removal and installation, seat service, fuel tank service, side stand, center stand, luggage mounting points.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil and filter changes, coolant checks and changes, brake fluid flushes, spark plug replacement, air filter service, drive shaft lubrication, valve clearance checks and adjustments.
Electronic Fuel Injection (EFI) with individual throttle bodies
Fuel Type:
Unleaded premium gasoline, minimum 95 RON (91 AKI)
Fuel Tank Capacity:
21 liters (5.5 US gal)
Lubrication System
Oil Type:
Synthetic SAE 15W-50 Motorcycle Oil (refer to manual for exact BMW approval)
Oil Capacity With Filter Change:
Approx. 4.0 liters (refer to manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Optional
Optional Transmission:
N/A (No automatic option for this model)
Features
Drive System:
Shaft drive via BMW's Paralever single-sided swingarm
Clutch Type:
Hydraulically operated dry clutch
Final Drive Oil Type:
BMW recommended hypoid gear oil SAE 90 or equivalent (refer to manual for specific BMW approval)
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width Over Handlebars:
950 mm (37.4 in)
Height Over Seat:
1300 mm (51.2 in) (approximate, unladen)
Seat Height:
800 mm (31.5 in) (standard seat)
Weights
Dry Weight:
217 kg (478 lbs)
Gross Vehicle Weight Rating:
450 kg (992 lbs)
Payload Capacity:
233 kg (514 lbs)
Wheelbase:
1500 mm (59.1 in)
🛡️ Safety Features
Ratings
ABS:
Integral ABS (available, integrated braking system)
Active Features
Braking System Front:
Dual 320 mm discs, 4-piston fixed caliper
Braking System Rear:
Single 265 mm disc, 2-piston floating caliper
Suspension Front:
BMW Telelever (or conventional upside-down forks depending on exact year/variant, R1200S used conventional)
Suspension Rear:
BMW Paralever (single-sided swingarm with adjustable shock absorber)
Passive Features
Lighting:
Halogen headlight, LED taillight, amber turn signals
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD display for gear indicator, fuel level, trip computer, engine temperature, time, and warning lights. Options for heated grips, ABS indicators.
Driver Assistance
ABS System:
BMW Integral ABS, which combines braking actuation and can be partially or fully de-activated.
Traction Control:
Not standard on early R1200S models, but ASC (Automatic Stability Control) became available on later Boxer models. Check specific VIN for this feature.
Connectivity
Connectivity Features:
Limited factory connectivity by modern standards. Typically includes provision for diagnostic tools via OBD-II port or BMW proprietary connector.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually, whichever comes first (refer to manual for precise intervals)
Valve Clearance Check Interval:
Every 20,000 km or 40,000 km (refer to manual for precise intervals and specifics)
Spark Plug Replacement Interval:
Every 40,000 km (refer to manual for exact intervals and plug type)
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for specific BMW approval and replacement intervals)
Coolant Type:
BMW Approved Anti-freeze/Coolant (typically ethylene glycol based with corrosion inhibitors, refer to manual for specific formulation)
Clutch Fluid Type:
DOT 4 (same as brake fluid, refer to manual for specifics)
Known Issues
Common Wear Items:
Clutch slave cylinder seal leaks, driveshaft splines wear (if not properly greased), rear shock absorber damping degradation over time, potential ABS sensor issues.
Electrical Gremlins:
While generally reliable, some minor electrical issues can arise, often related to sensor connections or battery health. Manual is key for diagnostics.
Maintenance Tips
Preventative Maintenance:
Regularly inspect and grease driveshaft splines, monitor clutch fluid level, ensure battery is well-maintained, especially during storage.
📚 Vehicle History
Brand Heritage
Heritage Focus:
BMW Motorrad's long history of engineering excellence, boxer engines, shaft drive, and premium motorcycles since 1923.
Model Evolution
Predecessor:
BMW R1100S
Successor:
BMW R1200RS (introduced later, distinct evolution)
Production
Production Years:
2004-2008
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
Praised for its potent engine, sophisticated handling, and comfort for long-distance riding. Often cited as a benchmark sport-touring machine of its era.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, consistent with BMW's reputation. Issues typically stem from neglected maintenance or component wear as expected with mileage.