BMW M3-3 Series (E46) 1999-2005 Full Service Repair Manual
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Basic Information Identification Make: BMW Model: M3 / 3 Series Generation Chassis Code: E46 Codes Model Codes: E46 M3 (specific VIN ranges apply) Introduction Market Position Target Audience: Owners of BMW M3 (E46) and related 3 Series models seeking detailed service, maintenance, and repair information, including DIY enthusiasts and professional technicians. Competitive Analysis Value Proposition: Provides dealership-level technical information in an accessible digital format, enabling cost savings on maintenance and repairs. Its completeness and detail are highlighted as key differentiators. Key Features Diagrams Illustrations: High-quality diagrams and exploded views for clear step-by-step instruction. Accessibility: Instant download and digital format offer convenience and immediate access compared to traditional paper manuals. Usability: Easy-to-read text sections and a structured layout make it simple to find specific information. Manual Details Coverage Areas Vehicle Body Styles: Sedan, Coupe, Convertible, Sport Wagon (for 3 Series variants covered within the E46 platform, with M3 being the primary focus) Page Count Estimated Pages: Extensive (actual page count not specified, but described as 'most complete' and covering 'every single detail') Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine: S54 naturally aspirated inline-6 engine, including maintenance, troubleshooting, and detailed repair procedures for all components. Transmission: SMG (Sequential Manual Gearbox) and 6-speed manual transmissions, covering operation, maintenance, diagnostics, and repair. Drivetrain: Differential, driveshafts, axles, and related components. Suspension: Front and rear suspension systems, including struts, shocks, control arms, bushings, and alignment procedures. Brakes: Brake system components (pads, rotors, calipers, lines, ABS), including bleeding, troubleshooting, and repair. Steering: Power steering system, steering rack, column, and related components. Electrical: Comprehensive coverage of the vehicle's electrical system, including wiring diagrams, fuses, relays, lighting, sensors, and ECU troubleshooting. Comfort Systems: Climate control, HVAC, power windows, seats, mirrors, and convertible top mechanisms (where applicable). Body: Body panels, doors, latches, glass, and interior trim removal/installation. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), and diagnostic procedures for various systems. Procedures Included Maintenance: Scheduled maintenance tasks such as oil changes, filter replacements, fluid checks and flushes, spark plug replacement, and belt inspection. Repair: Detailed step-by-step repair instructions for virtually all mechanical and electrical components, including engine rebuilds, transmission overhauls, and component replacements. Troubleshooting: Systematic approaches to diagnosing and resolving common and complex issues, often presented in flowcharts or problem-solution formats. Disassembly Reassembly: Complete disassembly and reassembly instructions for all major and minor vehicle systems. Technical Specifications: Torque specifications, tightening sequences, fluid capacities, and measurement data for critical components. Technical Depth Depth: Expert-level. Covers everything from basic fluid changes to complete engine and transmission rebuilds, including complex electrical diagnostics and SMG system repair. Manual Type Detail Usefulness: Designed for both DIY enthusiasts and professional mechanics, with clear language and detailed illustrations. Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (allows users to print specific pages or the entire manual). Binding Type Binding: Digital Download (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital) Zoom Capability Zoom: YES (allows zooming in for detailed viewing of diagrams and text). Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or similar decompression software). Compatibility Operating Systems: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Code: S54B32 Engine Type: Naturally Aspirated, Inline 6-Cylinder, Dual Overhead Camshaft (DOHC), 24 Valves Performance Displacement: 3246 cc (3.2 Liters) Bore X Stroke: 87.0 mm x 91.0 mm Compression Ratio: 11.5:1 Horsepower: 333 hp (245 kW) at 7900 rpm Torque: 262 lb-ft (355 Nm) at 4900 rpm Redline: 8000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with individual throttle bodies (ITBs) Fuel Type: Premium Unleaded (91 Octane or higher recommended) Engine Management ECU: MS43 Engine Management System Transmission Standard Type: Getrag 420G 6-Speed Manual Transmission Optional Type: SMG II (Sequential Manual Gearbox) with paddle shifters Features Clutch: Hydraulic actuated clutch Dimensions Exterior Length: Coupe: 4488 mm (176.7 in), Convertible: 4488 mm (176.7 in) Width: 1781 mm (70.1 in) Height: Coupe: 1373 mm (54.1 in), Convertible: 1371 mm (54.0 in) Wheelbase: 2730 mm (107.5 in) Weights Curb Weight: Coupe (Manual): ~1570 kg (3461 lbs), Convertible (Manual): ~1740 kg (3836 lbs) Safety Features Ratings NHTSA Front Impact: Not specifically rated for M3, but 3 Series E46 typically received good ratings. Active Features ABS: Standard Anti-lock Braking System (ABS) Asc: Automatic Stability Control (ASC) standard, often upgraded to DSC (Dynamic Stability Control) Traction Control: Standard traction control integrated with ASC/DSC Passive Features Airbags: Front airbags, side airbags โครงสร้าง: Reinforced chassis for improved crashworthiness Technology Features Infotainment Navigation: Optional Professional Navigation system with CD-ROM maps. Audio: Harman Kardon premium audio system option available. Driver Assistance Parking Sensors: Optional rear park distance control. Connectivity Phone Integration: Optional Bluetooth phone preparation. Maintenance Service Intervals Oil Change Interval: Typically 7,500-10,000 miles or 12-15,000 km, or as indicated by the Condition Based Service...
Owners of BMW M3 (E46) and related 3 Series models seeking detailed service, maintenance, and repair information, including DIY enthusiasts and professional technicians.
Competitive Analysis
Value Proposition:
Provides dealership-level technical information in an accessible digital format, enabling cost savings on maintenance and repairs. Its completeness and detail are highlighted as key differentiators.
Key Features
Diagrams Illustrations:
High-quality diagrams and exploded views for clear step-by-step instruction.
Accessibility:
Instant download and digital format offer convenience and immediate access compared to traditional paper manuals.
Usability:
Easy-to-read text sections and a structured layout make it simple to find specific information.
Manual Details
Coverage Areas
Vehicle Body Styles:
Sedan, Coupe, Convertible, Sport Wagon (for 3 Series variants covered within the E46 platform, with M3 being the primary focus)
Page Count
Estimated Pages:
Extensive (actual page count not specified, but described as 'most complete' and covering 'every single detail')
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Manual Coverage
Systems Covered
Engine:
S54 naturally aspirated inline-6 engine, including maintenance, troubleshooting, and detailed repair procedures for all components.
Transmission:
SMG (Sequential Manual Gearbox) and 6-speed manual transmissions, covering operation, maintenance, diagnostics, and repair.
Drivetrain:
Differential, driveshafts, axles, and related components.
Suspension:
Front and rear suspension systems, including struts, shocks, control arms, bushings, and alignment procedures.
Brakes:
Brake system components (pads, rotors, calipers, lines, ABS), including bleeding, troubleshooting, and repair.
Steering:
Power steering system, steering rack, column, and related components.
Electrical:
Comprehensive coverage of the vehicle's electrical system, including wiring diagrams, fuses, relays, lighting, sensors, and ECU troubleshooting.
Comfort Systems:
Climate control, HVAC, power windows, seats, mirrors, and convertible top mechanisms (where applicable).
Body:
Body panels, doors, latches, glass, and interior trim removal/installation.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), and diagnostic procedures for various systems.
Procedures Included
Maintenance:
Scheduled maintenance tasks such as oil changes, filter replacements, fluid checks and flushes, spark plug replacement, and belt inspection.
Repair:
Detailed step-by-step repair instructions for virtually all mechanical and electrical components, including engine rebuilds, transmission overhauls, and component replacements.
Troubleshooting:
Systematic approaches to diagnosing and resolving common and complex issues, often presented in flowcharts or problem-solution formats.
Disassembly Reassembly:
Complete disassembly and reassembly instructions for all major and minor vehicle systems.
Technical Specifications:
Torque specifications, tightening sequences, fluid capacities, and measurement data for critical components.
Technical Depth
Depth:
Expert-level. Covers everything from basic fluid changes to complete engine and transmission rebuilds, including complex electrical diagnostics and SMG system repair.
Manual Type Detail
Usefulness:
Designed for both DIY enthusiasts and professional mechanics, with clear language and detailed illustrations.
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (allows users to print specific pages or the entire manual).
Binding Type
Binding:
Digital Download (PDF) - No physical binding.
Paper Type
Paper Type:
N/A (Digital)
Zoom Capability
Zoom:
YES (allows zooming in for detailed viewing of diagrams and text).
Delivery Method
Delivery:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or similar decompression software).
Electronic Fuel Injection (EFI) with individual throttle bodies (ITBs)
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
Engine Management
ECU:
MS43 Engine Management System
Transmission
Standard
Type:
Getrag 420G 6-Speed Manual Transmission
Optional
Type:
SMG II (Sequential Manual Gearbox) with paddle shifters
Features
Clutch:
Hydraulic actuated clutch
Dimensions
Exterior
Length:
Coupe: 4488 mm (176.7 in), Convertible: 4488 mm (176.7 in)
Width:
1781 mm (70.1 in)
Height:
Coupe: 1373 mm (54.1 in), Convertible: 1371 mm (54.0 in)
Wheelbase:
2730 mm (107.5 in)
Weights
Curb Weight:
Coupe (Manual): ~1570 kg (3461 lbs), Convertible (Manual): ~1740 kg (3836 lbs)
Safety Features
Ratings
NHTSA Front Impact:
Not specifically rated for M3, but 3 Series E46 typically received good ratings.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Asc:
Automatic Stability Control (ASC) standard, often upgraded to DSC (Dynamic Stability Control)
Traction Control:
Standard traction control integrated with ASC/DSC
Passive Features
Airbags:
Front airbags, side airbags
โครงสร้าง:
Reinforced chassis for improved crashworthiness
Technology Features
Infotainment
Navigation:
Optional Professional Navigation system with CD-ROM maps.
Audio:
Harman Kardon premium audio system option available.
Driver Assistance
Parking Sensors:
Optional rear park distance control.
Connectivity
Phone Integration:
Optional Bluetooth phone preparation.
Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles or 12-15,000 km, or as indicated by the Condition Based Service (CBS) system.
Inspect Interval:
Annual inspection or every 15,000 miles (24,000 km) for general checks.
Brake Fluid Flush:
Every 2 years (recommended by BMW).
Coolant Flush:
Initial change at 4 years, then every 2 years thereafter.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) approved synthetic oil, typically 5W-30 or 5W-40 depending on climate.
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent, 75W-80 GL-4
Transmission Fluid Smg:
BMW ATF Dexron III or equivalent
Differential Fluid:
BMW Hypoid Gear Oil G2, SAE 75W-90 GL-5
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based) or equivalent, mixed 50/50 with distilled water.
Known Issues
Rod Bearings:
S54 engine is known for potential wear of connecting rod bearings, especially in earlier production models. Regular oil changes with quality oil are crucial.
Subframe Mounts:
Cracking or separation of rear subframe mounting points due to chassis stress.
Vanos:
VANOS (Variable Valve Timing) system can develop issues with seals or solenoids, affecting performance and idle.
Oil Pump Drive:
Potential failure of the oil pump drive hex bolt, leading to catastrophic engine failure. Early detection and replacement are vital.
Vehicle History
Brand Heritage
Bmw Motorsport:
Continuation of BMW's performance division legacy, building upon iconic M models.
Model Evolution
E46 Generation:
The E46 generation of the 3 Series was introduced in 1998, with the M3 variant launched for the 2000 model year (in Europe) and 2001 (in North America).
M3 Characteristics:
The E46 M3 is renowned for its high-revving S54 engine, precise handling, and unique styling cues, becoming a benchmark for performance sedans.
Production
Production Years:
1999-2006 (with M3 production typically concluding earlier in this range, around 2005-2006 depending on market).
Production Locations:
Primarily manufactured at BMW's plant in Regensburg, Germany.
Awards & Recognition
Recognitions
Performance Awards:
The E46 M3 received numerous accolades and 'Best Performance Car' awards during its production run from various automotive publications.