Chevrolet AVEO 2007 2008 2009 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Model Years: 2007, 2008, 2009, 2010 Generation Generation: T250/T255 👋 Introduction Market Position Market Segment: Subcompact car, economy segment Competitive Analysis Key Competitors: Hyundai Accent, Kia Rio, Toyota Yaris, Ford Fiesta, Nissan Versa Key Features Vehicle Appeal: Affordable pricing, fuel efficiency, practical for urban use Manual Purpose Manual Utility: Empowers DIY owners and professional technicians for maintenance, repair, and diagnostics Manual Type Manual Value Proposition: Provides professional-level repair information, enabling owners to perform their own maintenance and repairs, saving on labor costs. 📋 Manual Details Coverage Areas Covered Years: 2007-2010 Engine Coverage: 1.2L I4, 1.4L I4, 1.5L I4, 1.6L I4 Transmission Coverage: 4-speed Automatic, 5-speed Manual Page Count Estimated Page Count: Variable (Digital Download, typically 2000-4000 MB) Manual Type Manual Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF (Downloadable, potentially zipped/rar) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, piston, crankshaft, lubrication, cooling, timing, fuel delivery, emission controls Transmission Drivetrain: Manual transmission (gearbox, clutch), Automatic transmission (hydraulic control, valve body, torque converter), driveshafts, axles Brakes: Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, parking brake Suspension Steering: Front and rear suspension components (struts, shocks, control arms), power steering system, steering column, wheel alignment Electrical Electronic: Battery, charging system (alternator), starting system, lighting, ignition system, engine control module (ECM), body control module (BCM), sensors, actuators, wiring diagrams, fuses, relays HVAC: Air conditioning system, heater, ventilation, blower motor, controls Body Chassis: Body panels, doors, glass, interior trim, bumpers, frame, exhaust system Fuel System: Fuel pump, fuel injectors, fuel filter, fuel lines, evaporative emission control (EVAP) Emission Control: Catalytic converter, oxygen sensors, secondary air injection (if equipped), EGR system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation Repair Rebuild: Component removal, disassembly, inspection, repair, reassembly, and installation procedures for major systems Diagnostics: Diagnostic trouble codes (DTCs), scan tool usage, electrical circuit testing, component testing Specifications: Torque specifications for fasteners, fluid capacities, electrical specifications, diagnostic data Air Conditioning Service: Refrigerant handling, component replacement (compressor, condenser, evaporator), leak testing Body Repair: Panel replacement, door mechanism repair, glass replacement, interior trim removal and installation Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics Diagnostic Tools: Information on using scan tools, multimeters, and specialized diagnostic equipment Illustrations: Detailed diagrams, exploded views, step-by-step pictorial guides Wiring Diagrams: Detailed electrical circuit diagrams for all major systems, including engine, transmission, chassis, and body electronics 📊 Manual Specifications File Format Format Details: Digital PDF; requires PDF reader (e.g., Adobe Acrobat); may be compressed (ZIP/RAR) requiring unarchiving software (WinZip/WinRAR) Compatibility: Compatible with Windows, Linux, Mac operating systems. Requires a PDF reader. Print Quality Printability: Printable on any standard printer from any computer Digital Quality: High resolution, zoomable illustrations, searchable text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1.2L I4: 1.2-liter inline-4 cylinder gasoline engine. Specific power output varies by market, typically around 75-80 HP. Engine 1.4L I4: 1.4-liter inline-4 cylinder gasoline engine. Power output typically in the range of 90-100 HP. Engine 1.5L I4: 1.5-liter inline-4 cylinder gasoline engine. Power output generally around 90-95 HP. Often found in certain market variants. Engine 1.6L I4: 1.6-liter inline-4 cylinder gasoline engine. Typically produces 100-106 HP. Common in North American market variants. Performance Fuel Delivery System: Multi-point Fuel Injection (MPI) Emission Controls: Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation) depending on market regulations Engine Management: Engine Control Module (ECM) responsible for managing fuel injection, ignition timing, and emissions based on sensor inputs 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Clutch Type: Dry single plate (Manual Transmission) Automatic Transmission Fluid: Dexron III or equivalent (specifics to be confirmed in manual, consult service data for exact GM specification) Manual Transmission Fluid: GL-4 gear oil, SAE 75W-90 (specifics to be confirmed in manual) Transmission Control: Electronic control for automatic transmission, shift logic based on vehicle speed, throttle position, and load 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Weights Curb Weight: Approx. 2,500 - 2,700 lbs (1,135 - 1,225 kg) depending on body style and engine 🛡️ Safety Features Ratings NHTSA Ratings: Variable by model year and testing body. Early models may have lower ratings. Refer to specific year's NHTSA reports for accuracy. Active Features Active Safety Features: Anti-lock Braking System (ABS) available on some trims/options, Electronic Brake-force Distribution (EBD) Passive Features Passive Safety Features: Front airbags, optional side airbags, front seatbelt pretensioners, LATCH child seat anchors 💡 Technology Features Infotainment Infotainment System: Basic audio system with AM/FM radio, CD player. Auxiliary input jack available...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Model Years:

2007, 2008, 2009, 2010

Generation

Generation:

T250/T255

👋 Introduction

Market Position

Market Segment:

Subcompact car, economy segment

Competitive Analysis

Key Competitors:

Hyundai Accent, Kia Rio, Toyota Yaris, Ford Fiesta, Nissan Versa

Key Features

Vehicle Appeal:

Affordable pricing, fuel efficiency, practical for urban use

Manual Purpose

Manual Utility:

Empowers DIY owners and professional technicians for maintenance, repair, and diagnostics

Manual Type

Manual Value Proposition:

Provides professional-level repair information, enabling owners to perform their own maintenance and repairs, saving on labor costs.

📋 Manual Details

Coverage Areas

Covered Years:

2007-2010

Engine Coverage:

1.2L I4, 1.4L I4, 1.5L I4, 1.6L I4

Transmission Coverage:

4-speed Automatic, 5-speed Manual

Page Count

Estimated Page Count:

Variable (Digital Download, typically 2000-4000 MB)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable, potentially zipped/rar)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, piston, crankshaft, lubrication, cooling, timing, fuel delivery, emission controls

Transmission Drivetrain:

Manual transmission (gearbox, clutch), Automatic transmission (hydraulic control, valve body, torque converter), driveshafts, axles

Brakes:

Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, parking brake

Suspension Steering:

Front and rear suspension components (struts, shocks, control arms), power steering system, steering column, wheel alignment

Electrical Electronic:

Battery, charging system (alternator), starting system, lighting, ignition system, engine control module (ECM), body control module (BCM), sensors, actuators, wiring diagrams, fuses, relays

HVAC:

Air conditioning system, heater, ventilation, blower motor, controls

Body Chassis:

Body panels, doors, glass, interior trim, bumpers, frame, exhaust system

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel lines, evaporative emission control (EVAP)

Emission Control:

Catalytic converter, oxygen sensors, secondary air injection (if equipped), EGR system

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation

Repair Rebuild:

Component removal, disassembly, inspection, repair, reassembly, and installation procedures for major systems

Diagnostics:

Diagnostic trouble codes (DTCs), scan tool usage, electrical circuit testing, component testing

Specifications:

Torque specifications for fasteners, fluid capacities, electrical specifications, diagnostic data

Air Conditioning Service:

Refrigerant handling, component replacement (compressor, condenser, evaporator), leak testing

Body Repair:

Panel replacement, door mechanism repair, glass replacement, interior trim removal and installation

Technical Depth

Depth Of Coverage:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics

Diagnostic Tools:

Information on using scan tools, multimeters, and specialized diagnostic equipment

Illustrations:

Detailed diagrams, exploded views, step-by-step pictorial guides

Wiring Diagrams:

Detailed electrical circuit diagrams for all major systems, including engine, transmission, chassis, and body electronics

📊 Manual Specifications

File Format

Format Details:

Digital PDF; requires PDF reader (e.g., Adobe Acrobat); may be compressed (ZIP/RAR) requiring unarchiving software (WinZip/WinRAR)

Compatibility:

Compatible with Windows, Linux, Mac operating systems. Requires a PDF reader.

Print Quality

Printability:

Printable on any standard printer from any computer

Digital Quality:

High resolution, zoomable illustrations, searchable text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1.2L I4:

1.2-liter inline-4 cylinder gasoline engine. Specific power output varies by market, typically around 75-80 HP.

Engine 1.4L I4:

1.4-liter inline-4 cylinder gasoline engine. Power output typically in the range of 90-100 HP.

Engine 1.5L I4:

1.5-liter inline-4 cylinder gasoline engine. Power output generally around 90-95 HP. Often found in certain market variants.

Engine 1.6L I4:

1.6-liter inline-4 cylinder gasoline engine. Typically produces 100-106 HP. Common in North American market variants.

Performance

Fuel Delivery System:

Multi-point Fuel Injection (MPI)

Emission Controls:

Catalytic converter, oxygen sensors, EGR (Exhaust Gas Recirculation) depending on market regulations

Engine Management:

Engine Control Module (ECM) responsible for managing fuel injection, ignition timing, and emissions based on sensor inputs

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission

Optional

Optional Transmission:

4-speed Automatic Transmission

Features

Clutch Type:

Dry single plate (Manual Transmission)

Automatic Transmission Fluid:

Dexron III or equivalent (specifics to be confirmed in manual, consult service data for exact GM specification)

Manual Transmission Fluid:

GL-4 gear oil, SAE 75W-90 (specifics to be confirmed in manual)

Transmission Control:

Electronic control for automatic transmission, shift logic based on vehicle speed, throttle position, and load

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Hatchback

Weights

Curb Weight:

Approx. 2,500 - 2,700 lbs (1,135 - 1,225 kg) depending on body style and engine

🛡️ Safety Features

Ratings

NHTSA Ratings:

Variable by model year and testing body. Early models may have lower ratings. Refer to specific year's NHTSA reports for accuracy.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) available on some trims/options, Electronic Brake-force Distribution (EBD)

Passive Features

Passive Safety Features:

Front airbags, optional side airbags, front seatbelt pretensioners, LATCH child seat anchors

💡 Technology Features

Infotainment

Infotainment System:

Basic audio system with AM/FM radio, CD player. Auxiliary input jack available on some models. Limited touchscreen or advanced infotainment features typical of the era.

Speaker Configuration:

Typically 4 or 6 speaker configurations depending on trim level.

Driver Assistance

Driver Assistance:

Limited driver assistance features. Cruise control available on higher trims. Primarily focused on basic transportation.

Connectivity

Connectivity Options:

Basic connectivity through audio system, potentially Bluetooth for hands-free calling on later models or specific trims. No advanced smartphone integration like Apple CarPlay or Android Auto.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first. Consult manual for specific engine oil type.

Engine Coolant Flush:

Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years. Use GM-specified coolant.

Spark Plug Replacement:

Typically around 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium or platinum plugs, depending on type.

Brake Fluid Flush:

Recommended every 2-3 years or 30,000 miles (48,000 km) to maintain braking performance and prevent corrosion.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 synthetic or synthetic blend API certified oil. Always verify with the specific manual for the engine variant.

Engine Oil Capacity:

Approx. 3.5 - 4.0 quarts (3.3 - 3.8 liters) for most 1.4L/1.6L engines. Refer to manual for exact capacity.

Coolant Type:

GM Type II Extended Life Antifreeze/Coolant (Pink or Orange color, silicate-free). Verify specific color/spec.

Known Issues

Common Problems:

Potential issues include oil leaks from valve cover gaskets or oil pan, minor electrical gremlins (e.g., power window motors), and occasional transmission shift quality issues in automatics.

Maintenance Tips:

Regularly check and top off all fluid levels. Inspect suspension components for wear. Keep up with scheduled maintenance to prevent premature component failure.

Common Wear Items:

Brake pads and rotors, front suspension components (bushings, ball joints), exhaust system components due to corrosion in some climates.

📚 Vehicle History

Brand Heritage

Chevrolet History:

Chevrolet, a division of General Motors (GM), has a long history of producing accessible and practical vehicles for a wide range of consumers.

Model Evolution

Aveo Generation T250:

The T250/T255 generation (2007-2011) represented a significant styling and engineering update over the previous Aveo, with a more modern exterior design and updated interior. It was often sold globally under different GM brands (e.g., Daewoo Gentra, Pontiac Wave).

Production

Production Locations:

Primarily manufactured in South Korea (GM Daewoo Auto & Technology Co.) and potentially other global GM facilities.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Typically received average or below-average safety ratings in its class during its production years. Specific awards are unlikely for this model.

Ratings

Fuel Economy Ratings:

Generally competitive fuel economy for its class, with MPG figures varying by engine and transmission. Example: 1.6L manual could achieve around 25 MPG city / 35 MPG highway.