This manual covers the Chevrolet Aveo, model year 2004, built on the GM Gamma Platform, often identified by the T200 chassis code. Known for its economical operation and practical design, the Aveo was available as a 3-door hatchback, 5-door hatchback, or 4-door sedan, powered by efficient inline 4-cylinder engines ranging from 1.4 to 1.6 liters. Chevrolet has a long history of producing a broad spectrum of vehicles, and the Aveo represented their offering in the subcompact segment, emphasizing value and accessibility for everyday transportation. This comprehensive digital service and repair manual provides detailed information essential for maintaining and repairing your Chevrolet Aveo. It covers all major systems, including powertrain, drivetrain, chassis, and electrical components, with specific procedures for scheduled maintenance, component replacement, and in-depth troubleshooting. The manual includes diagnostic strategies, circuit diagrams, and technical specifications, offering OE-level detail to assist both DIY enthusiasts and professional technicians. The content is presented in English and is designed for easy access and usability. 🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Year: 2004 Generation Generation Code: T200 Codes Chassis Code: T200 Platform: GM Gamma Platform 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Chevrolet Aveo owners seeking to perform maintenance and repairs Competitive Analysis Advantage Over Printed: More convenient, less expensive, instant online access, up-to-date information Key Features Ease Of Use: Push-button information access, compatible with multiple devices (PC, laptop, smartphone, tablet) Value Proposition Cost Savings: Enables significant savings compared to professional repair shop labor costs 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Additional Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: Extensive (specific count not provided, but described as comprehensive) Manual Type Type: Digital Service and Repair Manual Software Language Language: English Format Format: PDF Download (accessible via web browser) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECM) Drivetrain: Manual transmission, automatic transmission, clutch, drive axles, differentials Chassis: Brakes (hydraulic and parking), steering, suspension (front and rear), wheels, tires Electrical: Battery, charging system, starting system, lighting, instruments and gauges, body control modules (BCM), audio system, power accessories (windows, locks, mirrors) HVAC: Heating, ventilation, and air conditioning (HVAC) system operation, diagnosis, and repair Body: Body construction, exterior trim, interior trim, doors, windows, seats, safety restraints Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Component removal, installation, and repair for all major systems Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures Electrical Diagnostics: Wiring diagrams, pinpoint tests, connector identification Engine Repair: Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, camshaft timing, oil pump service. Brake Repair: Front and rear brake pad and rotor replacement, caliper service, brake line and hose replacement, parking brake adjustment and repair. Steering Suspension Repair: Tie rod end replacement, ball joint replacement, strut and shock absorber replacement, control arm bushing replacement. Technical Depth Depth: Comprehensive, OE-level detail suitable for professional technicians and advanced DIYers Accuracy: Licensed from OE (Original Equipment) materials, ensuring high accuracy and factory specifications 📊 Manual Specifications File Format Format: PDF Accessibility: Web browser-based access via internet connection Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Licensing Licensing Source: Officially Licensed by RepairSurge using OE materials Access Duration Duration: 1-Year access included, with discounts for renewal ⚙️ Engine Specifications Primary Engine Engine Code: Various (typical for Aveo T200 include F14D3, F16D3) Engine Type: Inline 4-Cylinder, DOHC, 16-valve Displacement Liters: 1.4 L or 1.6 L (depending on market and specific model) Displacement Ci: 85.4 cu in (1.4L) or 97.6 cu in (1.6L) Performance Horsepower Hp: Approx. 93-103 hp @ 5800-6000 rpm (varies by engine) Torque Lb Ft: Approx. 90-97 lb-ft @ 3200-3800 rpm (varies by engine) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Maintenance Spark Plug Type: NGK (e.g., BKR5E-11) or equivalent (specific to engine variant) Engine Oil Capacity Quarts: Approx. 3.7 US quarts (3.5 L) with filter change (check manual for exact spec) Engine Oil Viscosity: SAE 5W-30 (common recommendation, always verify in manual) Coolant Type: GM Dex-Cool® 50/50 antifreeze/coolant or equivalent (orange) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Manual Features: Cable-operated shifter, clutch system (hydraulic or mechanical) Automatic Features: Torque converter, electronically controlled shifts Maintenance Manual Transmission Fluid Type: API GL-4, SAE 75W-90 synthetic gear oil (verify in manual) Automatic Transmission Fluid Type: Dexron® VI or equivalent (verify in manual) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan Wheelbase Inches: Approx. 97.6 inches Length Inches: Approx. 148.7 - 162.1 inches (varies by body style) Width Inches: Approx. 66.1 inches Height Inches: Approx. 58.3 - 58.9 inches Weights Curb Weight Lbs: Approx. 2,200 - 2,400 lbs (varies by configuration) 🛡️ Safety...