🏷️ Basic Information

Make:

Chevrolet

Model:

Tracker

Generation:

Second Generation

Model Years:

1999-2004

👋 Introduction

Vehicle Segment:

Compact SUV / Crossover

Key Competitors:

Jeep Wrangler, Toyota RAV4, Honda CR-V, Ford EcoSport, Nissan Xterra (depending on specific configurations and markets).

Vehicle Type:

Body-on-frame SUV with available 4WD, known for its ruggedness and off-road capability.

📋 Manual Details

Overall Coverage:

Comprehensive service, repair, and troubleshooting for Chevrolet Tracker 1999-2004 models.

Estimated Pages:

Hundreds (exact number not specified, but described as 'hundreds of pages').

Type:

Factory Service Repair Workshop Manual

Language:

English

File Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, rebuild procedures, cylinder head, block, pistons, crankshaft, camshafts, timing components.

Engine Management:

Fuel injection system, ignition system, emission controls, engine control module (ECM) diagnostics and repair.

Transmission Manual:

Manual transmission overhaul, clutch system, shift linkage, gears, bearings, seals.

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, planetary gear sets, seals, fluid service.

Drivetrain:

Driveshafts, universal joints, differential, axle shafts, hub bearings.

Suspension:

Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, steering knuckles.

Steering:

Power steering system, steering column, steering gear or rack and pinion, tie rods, power steering pump and hoses.

Brakes:

Brake system hydraulics, front and rear disc/drum brakes, parking brake system, ABS (if equipped), brake fluid specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays.

Body And Chassis:

Body construction, interior trim, exterior panels, doors, glass, hinges, latches, chassis frame, rust prevention.

Heating And Air Conditioning:

HVAC system components, refrigerant handling, blower motor, heater core, evaporator, compressor, climate control diagnostics.

Restraint Systems:

Airbag system (SRS) operation, diagnostic codes, seat belt mechanisms.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for all major systems, diagnostic trouble codes (DTCs) and their meanings.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for virtually all vehicle systems.

Component Rebuild:

Detailed procedures for overhauling engines, transmissions, and other major components.

Wiring Diagrams:

Comprehensive and detailed electrical wiring schematics for all vehicle circuits.

Depth Of Information:

Extremely detailed, covering from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.

Diagnostics:

Advanced diagnostic procedures, including the use of scan tools and interpreting sensor data.

Specifications And Tolerances:

Precise torque specifications, measurements, clearances, and tolerances for all critical components.

📊 Manual Specifications

File Type:

PDF

Printable:

Yes, individual pages or the entire manual can be printed.

Digital Binding:

Not applicable (digital download).

Digital Paper Type:

Not applicable (digital download).

Multi Device Compatibility:

Usable on unlimited computers, tablets, and smartphones.

Licensing Terms:

Full manual, no expiry, no renewal fees, for life.

⚙️ Engine Specifications

Engine Type 1:

2.0L 16-valve DOHC I4 (J20A)

Horsepower 1:

Approx. 127 hp @ 6000 rpm (varies slightly by year/spec)

Torque 1:

Approx. 134 lb-ft @ 3000 rpm (varies slightly by year/spec)

Fuel Delivery 1:

Multi-point Fuel Injection (MPI)

Engine Type 2:

2.5L 24-valve DOHC V6 (H25A)

Horsepower 2:

Approx. 155 hp @ 6000 rpm (varies slightly by year/spec)

Torque 2:

Approx. 152 lb-ft @ 3500 rpm (varies slightly by year/spec)

Fuel Delivery 2:

Multi-point Fuel Injection (MPI)

🔧 Transmission

Type Standard:

5-speed Manual Transmission

Type Optional:

4-speed Automatic Transmission

Drivetrain Options:

Rear-Wheel Drive (RWD), 4-Wheel Drive (4WD) with available low-range gearing.

📐 Dimensions

Length:

Approximately 160-165 inches (depending on configuration).

Width:

Approximately 66.5 inches.

Height:

Approximately 65.5-67.5 inches (depending on configuration).

Wheelbase:

Approximately 97.5 inches.

Curb Weight:

Approximately 2,800 - 3,200 lbs (depending on engine and drivetrain).

🛡️ Safety Features

NHTSA Ratings:

Information not readily available for specific model years, but typically rated for its class at the time.

Active Safety:

Anti-lock Braking System (ABS) - often optional or standard on higher trims.

Passive Safety Airbags:

Driver and passenger front airbags.

Passive Safety Seatbelts:

Front and rear seat belts.

💡 Technology Features

Infotainment System:

Basic AM/FM/CD or cassette player, with optional premium sound systems. Limited integration compared to modern vehicles.

Driver Assistance Features:

Minimal by modern standards. Primarily focused on standard safety features and basic vehicle operation.

Connectivity Options:

No factory Bluetooth or USB connectivity. Aftermarket solutions are common.

🔧 Maintenance

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months (consult manual for specific engine/oil type).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Approximately every 60,000-100,000 miles depending on plug type (e.g., platinum or iridium).

Engine Oil Viscosity:

Typically 5W-30 or 10W-30 (consult manual for specific recommendations).

Coolant Type:

Ethylene glycol-based coolant (e.g., Dex-Cool or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (consult manual).

Automatic Transmission Fluid Type:

Dexron III or equivalent (consult manual).

Common Issue Rust:

Rusting of the frame, body panels, and exhaust system, especially in areas with road salt.

Common Issue Engine Mounts:

Degradation of engine and transmission mounts leading to vibration.

Common Issue Cv Joints:

Wear in front Constant Velocity (CV) joints, particularly on 4WD models.

Common Issue Ac Compressor:

AC compressor failures or leaks can occur with age.

📚 Vehicle History

Chevrolet Heritage:

Chevrolet is a long-standing American automotive division of General Motors, known for a wide range of vehicles from trucks to passenger cars, with a focus on value and accessibility.

Tracker Evolution 2Nd Gen:

The second generation (1999-2004) marked a significant redesign, moving from the older Geo Tracker platform. It adopted a more modern, rounded styling and was offered with more powerful engine options. While still a capable compact SUV, it became more refined for on-road comfort.

Original Manufacturing Origin:

Primarily manufactured in Japan by Suzuki (for GM) and later in North America.

🏆 Awards & Recognition

Industry Awards:

Specific awards for the 1999-2004 Tracker are not widely publicized. Its reputation is more for utility and value in the compact SUV segment.