Chevrolet Chevy Volt Electric Car 2012-2013 Service Manual
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๐ท๏ธ Basic Information Identification Make: Chevrolet Model: Volt Model Generation: First Generation Model Years: 2012-2013 Vehicle Type: Extended Range Electric Vehicle (EREV) Powertrain Type: Electric Drive with Gasoline Range Extender ๐ Introduction Market Position Market Segment: Pioneering compact EREV, luxury sedan segment Competitive Analysis Primary Competitors: Nissan Leaf (BEV), Fisker Karma (EREV), later Plug-in Hybrid models Key Features Unique Selling Proposition: Extended electric range, efficient gasoline range extender, innovative powertrain Target Audience: Environmentally conscious consumers, early adopters of EV technology Technology Introduction Powertrain Innovation: First mass-produced EREV from a major automaker ๐ Manual Details Coverage Areas Comprehensive Coverage: Yes Specific Models Covered: Chevrolet Volt 2012, Chevrolet Volt 2013 Page Count Estimated Page Count: Extensive (exact count not specified, but implied to be comprehensive) Manual Type Manual Type: Service and Repair Manual Origin: Factory Original Equivalent Language Language: English Format File Format: PDF Download Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader ๐ Manual Coverage Systems Covered Powertrain: Includes electric drive unit, battery system, range-extending engine (1.4L ECOTEC) Chassis: Suspension, steering, brakes (including regenerative braking system) Electrical System: High-voltage battery management, charging system, infotainment, body control modules, lighting, wiring diagrams Body And Interior: Body panels, trim, seating, HVAC system Fuel System: Range extender engine fuel delivery and control Procedures Included Routine Maintenance: Oil changes (for range extender), filter replacements, battery coolant checks, tire rotations Diagnostic Troubleshooting: System-specific diagnostic flowcharts and symptom analysis Repair And Replacement: Detailed step-by-step instructions for component removal, repair, and installation Special Procedures: High-voltage system safety protocols, battery pack servicing, electric motor diagnostics Technical Depth Depth Of Information: Detailed, suitable for professional technicians and advanced DIY enthusiasts Diagrams And Illustrations: Includes diagrams, schematics, and exploded views Torque Specifications: Provided for critical fasteners Electrical Schematics: Comprehensive wiring diagrams included ๐ Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (typical for quality PDFs) Zoom Capability: Excellent, zoomable on computer Print Quality Print Recommendation: Printable for physical copy Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder (Range Extender) Displacement: 1.4 Liters (1398 cc) Engine Code: LUV (1.4L ECOTEC) Performance Range Extender Horsepower: 84 hp @ 4800 rpm Range Extender Torque: 96 lb-ft @ 3400 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management ECU Part Number Example: 13580097 (example, specific ECU may vary) Emission Control Emission System: Catalytic Converter, On-Board Diagnostics (OBD-II) ๐ง Transmission Standard Transmission Type: Electric Drive Transmission (EDT) Transmission Gears: Single Speed (for electric motor) Features Regeneration Control: Integrated regenerative braking system Fluid Specification Electric Drive Transmission Fluid Type: Dexron VI Automatic Transmission Fluid (ATF) or equivalent (specific type might vary based on GM specs) ๐ Dimensions Exterior Length: 170.0 inches Width: 70.7 inches Height: 56.4 inches Wheelbase: 106.1 inches Weights Curb Weight: Approximately 3,600 - 3,700 lbs Gross Vehicle Weight Rating Gvwr: Approximately 4,500 lbs Cargo Cargo Volume Rear Seats Up: 15.1 cu ft (trunk), 10.6 cu ft (rear cargo area behind front seats) Cargo Volume Rear Seats Folded: 30.0 cu ft (total) ๐ก๏ธ Safety Features Ratings NHTSA Overall Safety Rating: 5 Stars (for 2012-2013 models, where applicable) Active Features Braking System: Four-wheel disc brakes with ABS, regenerative braking Traction Control: Standard Traction Control (TC) Stability Control: Standard Electronic Stability Control (ESC) Passive Features Airbags: Frontal, side-impact, curtain, knee airbags Seatbelts: Three-point seatbelts with pretensioners Safety Structure Body Structure: High-strength steel safety cage ๐ก Technology Features Infotainment Infotainment System: Chevrolet MyLink infotainment system Display Size: 7-inch color touchscreen Connectivity Features: Bluetooth, USB connectivity, available navigation Driver Assistance Driver Information Center: Advanced display showing energy usage, EV range, regenerative braking status Parking Assistance: Rearview camera (available/standard depending on trim) Connectivity Charging Status Indicators: Visual and audible cues for charging status and completion ๐ง Maintenance Service Intervals Engine Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (for range extender) Engine Air Filter Replacement: Inspect every 15,000 miles, replace as needed (or per manual) Cabin Air Filter Replacement: Inspect every 15,000 miles, replace annually or as needed Coolant Replacement Battery System: Check coolant level regularly, replacement interval typically specified in the manual (often longer than traditional coolant) Fluid Specifications Engine Oil Specification: SAE 0W-30 Full Synthetic (GM dexos1ยฎ or equivalent) Engine Oil Capacity: 4.0 quarts (with filter) Coolant Type Battery: GM Specific Coolant (e.g., Dex-Cool based formulation, often purple or blue) Known Issues Common Wear Items: Brake pads (due to regenerative braking, can last longer), tires Potential Battery Degradation: Like all EV batteries, some degradation over time is possible, though GM warranty covers this. Range Extender Engine Maintenance: Requires standard internal combustion engine maintenance, though it operates under specific load conditions. ๐ Vehicle History Brand Heritage Chevrolet Electrification History: Long history of innovation, with the Volt marking a...