🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2012 Codes Platform Code: GM Gamma II 👋 Introduction Market Position Segment: Extended Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV) Target Audience: Environmentally conscious consumers, early adopters of EV technology, fleet operators Competitive Analysis Primary Competitors: Toyota Prius Plug-in Hybrid, Ford Fusion Energi, Fisker Karma Key Features Powertrain Architecture: Series Hybrid (electric motor drives wheels, gasoline engine generates electricity) Unique Selling Proposition: First mass-produced plug-in hybrid from a major American automaker, offering significant electric-only range Manual Purpose Purpose: To provide technicians and knowledgeable owners with detailed instructions for servicing, diagnosing, and repairing the 2012 Chevrolet Volt. 📋 Manual Details Coverage Areas Geographic Coverage: North America (primarily US and Canada) Page Count Estimated Page Count: 1500-2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Powertrain: Electric Drive Unit (EDU), Regenerative Braking System, Extended Range Electric Motor (EREV), Gasoline Internal Combustion Engine (ICE), Battery Pack (Li-ion), Charging System, Power Inverter Chassis: Suspension (front/rear), Steering System, Braking System (including ABS and EBD), Wheels and Tires, Chassis and Body Structure Electrical: HVAC System, Body Control Modules (BCM), Powertrain Control Modules (PCM), Infotainment System, Lighting System, Instrumentation, Driver Information Center (DIC), Advanced Driver Assistance Systems (ADAS) wiring, High Voltage system wiring, Low Voltage system wiring Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Safety Restraints (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes (ICE), Filter Replacements (air, oil, cabin), Tire Rotation, Fluid Checks and Top-offs Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) interpretation and resolution, Component Testing Repair: Component Removal and Installation, Engine Overhaul, Transmission Service, Brake System Repair, Electrical Component Replacement, Body Panel Repair Technical Specifications: Torque Specifications, Clearances, Alignment Data, Electrical Schematics, Wiring Diagrams Technical Depth Depth: Comprehensive (from basic maintenance to full rebuilds and advanced diagnostics) 📊 Manual Specifications File Format File Type: PDF Print Quality Searchability: Searchable Text Printable: Printable Pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Internal Combustion Engine: 1.4L (1398 cc) naturally aspirated Ecotec inline-4, DOHC, 16 valves Performance Engine Horsepower Ice: 83 hp @ 4800 rpm (net) Engine Torque Ice: 103 lb-ft @ 3800 rpm (net) Electric Motor Peak Hp: 149 hp (111 kW) Electric Motor Peak Torque: 273 lb-ft (370 Nm) Total System Horsepower: 149 hp (111 kW) Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Port Fuel Injection (PFI) Battery System Battery Type: Lithium-ion (Li-ion) Battery Capacity: 16 kWh (nominal) Electric Range: Approximately 35 miles (56 km) (EPA estimated) Charging Time Level 2: Approximately 4 hours (from empty) 🔧 Transmission Standard Type: Electric Drive Unit (EDU) with planetary gearset Optional Transmission: N/A (Single-speed EDU is standard) Features Driving Modes: Normal, Sport, Mountain, Hold, Charge Regenerative Braking: Integrated into Electric Drive Unit 📐 Dimensions Exterior Length: 179.3 inches (4554 mm) Width: 70.7 inches (1796 mm) Height: 56.2 inches (1427 mm) Wheelbase: 106.5 inches (2705 mm) Interior Passenger Volume: 84.1 cu ft (2381 L) Cargo Cargo Volume Rear Seats Up: 10.6 cu ft (300 L) Cargo Volume Rear Seats Down: 19.2 cu ft (544 L) Weights Curb Weight: 3775 lbs (1712 kg) Gross Vehicle Weight Rating: 4650 lbs (2109 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (2012 Model Year) IIHS Top Safety Pick: Yes Active Features ABS: Standard Traction Control: Standard Electronic Stability Control: Standard (StabiliTrak) Passive Features Airbags: Frontal, Side-Impact, Curtain Seatbelts: Pretensioners, Load Limiters 💡 Technology Features Infotainment Infotainment System: Chevrolet MyLink with 7-inch touchscreen Audio System: Standard 6-speaker system, optional Bose premium audio Driver Assistance Parking Assist: Available Rear Park Assist Camera: Available Rear Vision Camera Connectivity Usb Ports: Available Bluetooth: Standard Power Management Energy Flow Display: Included in Driver Information Center, visualizing power usage and regeneration. 🔧 Maintenance Service Intervals Engine Oil Change Ice: Every 12 months or 7,500 miles (whichever comes first), based on driving conditions. Consult manual for specific usage recommendations. Engine Air Filter: Inspect every 15,000 miles, replace as needed. Cabin Air Filter: Replace every 24,000 miles or 24 months. Coolant Ice: Initial change at 5 years or 150,000 miles, then every 5 years or 150,000 miles. Brake Fluid: Inspect every 15,000 miles, replace as needed. Recommended replacement every 2-3 years. Fluid Specifications Engine Oil Type: SAE 0W-20 Synthetic (GM dexos1 Gen 2 or equivalent) Engine Oil Capacity Ice: 4.2 quarts (4.0 liters) with filter change Coolant Type: GM DEX-COOL® Orange Long-Life Coolant (pre-diluted) Brake Fluid Type: DOT 3 Transmission Fluid Type: Refer to manual - typically a specialized electric drive unit fluid, not a conventional ATF. Known Issues Battery Degradation: Potential for gradual reduction in electric range over time, though generally robust. Charging System Faults: Occasional reports of charging port or onboard charger issues, often resolved by software updates or...