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Chevy Chevrolet Cobalt Workshop Service Repair Manual 2005-2007

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🏷️ Basic Information Identification Make: Chevrolet Model: Cobalt Model Years Covered: 2005, 2006, 2007 Codes Platform Code: GM Delta I 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, dealership technicians Competitive Analysis Value Proposition: Provides comprehensive factory-level repair and maintenance information to save time and money Key Features Detail Level: Very detailed with detailed illustrations, diagrams, specifications, and wiring schematics Accessibility: Instant download format for immediate access Scope: Covers all models and engine types for the specified production years 📋 Manual Details Coverage Areas Engines Covered: All engine types for 2005-2007 Cobalt models Trim Levels Covered: All trim levels Page Count Total Pages: >5000 Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Digital Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Engine: Overhaul and Rebuilding, Performance Tuning, Engine Diagnostics Brakes: Servicing Procedures, Front End and Alignment Procedures and Specifications Suspension: Complete coverage Transmission: Removal and Installation, In-Car Servicing Electrical System: Wiring Diagrams, Computer Diagnostic Trouble Tree Charts Body And Chassis: Sunroof Service HVAC: Air Conditioning Service and Capacities Procedures Included Maintenance: Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams Repair: Step-by-step instructions for simple to complicated repairs Diagnostics: Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes Timing Systems: Timing Belt Replacement, Timing Belt Service Procedures Drivetrain: U-Joint and CV-Joint Service Procedures Technical Depth Depth: Comprehensive factory-level repair, maintenance, and diagnostic information 📊 Manual Specifications File Format Quality: Original Adobe document, Perfect Quality Searchability: Fully Indexed and Bookmarked by Topic, Quickly searchable text Printability: Print Entire manual or select pages Zoom Capability: Zoom in on any Diagram or Picture Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 2005 2007: 1.8L Ecotec (LDA, L40, L61), 2.0L Ecotec Turbocharged (LSJ), 2.2L Ecotec (L61), 2.4L Ecotec (LE5) Performance Horsepower Range: 140 hp to 205 hp (depending on engine and trim) Torque Range: 150 lb-ft to 200 lb-ft (depending on engine and trim) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Technical Details Firing Orders: Included in manual Torque Specifications: Complete torque specifications for all engine components 🔧 Transmission Standard Manual Transmission: 5-speed M82 (FWD) Optional Automatic Transmission: 4-speed 4T40-E/4T45-E (FWD) Features Transmission Coverage: Removal and Installation, In-Car Servicing 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan Wheelbase: Approx. 103.5 inches Weights Curb Weight Range: Approx. 2800 - 3000 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (2005-2007 models) NHTSA Front Impact Passenger: 5-Star (2005-2007 models) IIHS Side Impact: Good (various model years) Active Features ABS: Standard on most models, optional on some Passive Features Airbags: Frontal airbags standard, side airbags and curtain airbags optional on some models 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional premium audio systems Driver Assistance Cruise Control: Available Connectivity Auxiliary Input: Available on some models 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic oil recommended, refer to manual for specific engine) Tire Rotation: Every 7,500 miles Coolant Flush: Every 60,000 miles or 5 years (GM Dex-Cool 50/50) Fluid Specifications Engine Oil Spec: SAE 5W-30 (API SM or higher), refer to manual for specific engine requirements Transmission Fluid Spec Auto: Dexron VI (or equivalent) Coolant Spec: GM Dex-Cool extended life (50/50 mix) Known Issues Common Problems: Ignition coil failure, oil leaks (valve cover, oil pan), power steering pump issues, HVAC blower motor resistor failure, automatic transmission solenoid issues. 📚 Vehicle History Brand Heritage Chevrolet Legacy: Chevrolet has a long history of producing popular and affordable compact and mid-size vehicles. Model Evolution Cobalt Introduction: The Cobalt replaced the Chevrolet Cavalier and Pontiac Sunfire, built on the GM Delta platform. Production Production Period: 2005-2010 Manufacturing Plant: Lordstown Assembly, Ohio, USA 🏆 Awards & Recognition Recognitions Safety Award NHTSA: Awarded 5-Star Frontal Crash Test Ratings from NHTSA for driver and passenger.
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Sku: 514620
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Chevy Chevrolet Cobalt Workshop Service Repair Manual 2005-2007
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Cobalt
Model Years Covered:
2005, 2006, 2007
Codes
Platform Code:
GM Delta I
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, dealership technicians
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair and maintenance information to save time and money
Key Features
Detail Level:
Very detailed with detailed illustrations, diagrams, specifications, and wiring schematics
Accessibility:
Instant download format for immediate access
Scope:
Covers all models and engine types for the specified production years
📋 Manual Details
Coverage Areas
Engines Covered:
All engine types for 2005-2007 Cobalt models
Trim Levels Covered:
All trim levels
Page Count
Total Pages:
>5000
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android
📖 Manual Coverage
Systems Covered
Engine:
Overhaul and Rebuilding, Performance Tuning, Engine Diagnostics
Brakes:
Servicing Procedures, Front End and Alignment Procedures and Specifications
Suspension:
Complete coverage
Transmission:
Removal and Installation, In-Car Servicing
Electrical System:
Wiring Diagrams, Computer Diagnostic Trouble Tree Charts
Body And Chassis:
Sunroof Service
HVAC:
Air Conditioning Service and Capacities
Procedures Included
Maintenance:
Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams
Repair:
Step-by-step instructions for simple to complicated repairs
Diagnostics:
Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes
Timing Systems:
Timing Belt Replacement, Timing Belt Service Procedures
Drivetrain:
U-Joint and CV-Joint Service Procedures
Technical Depth
Depth:
Comprehensive factory-level repair, maintenance, and diagnostic information
📊 Manual Specifications
File Format
Quality:
Original Adobe document, Perfect Quality
Searchability:
Fully Indexed and Bookmarked by Topic, Quickly searchable text
Printability:
Print Entire manual or select pages
Zoom Capability:
Zoom in on any Diagram or Picture
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 2005 2007:
1.8L Ecotec (LDA, L40, L61), 2.0L Ecotec Turbocharged (LSJ), 2.2L Ecotec (L61), 2.4L Ecotec (LE5)
Performance
Horsepower Range:
140 hp to 205 hp (depending on engine and trim)
Torque Range:
150 lb-ft to 200 lb-ft (depending on engine and trim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Technical Details
Firing Orders:
Included in manual
Torque Specifications:
Complete torque specifications for all engine components
🔧 Transmission
Standard
Manual Transmission:
5-speed M82 (FWD)
Optional
Automatic Transmission:
4-speed 4T40-E/4T45-E (FWD)
Features
Transmission Coverage:
Removal and Installation, In-Car Servicing
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan
Wheelbase:
Approx. 103.5 inches
Weights
Curb Weight Range:
Approx. 2800 - 3000 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2005-2007 models)
NHTSA Front Impact Passenger:
5-Star (2005-2007 models)
IIHS Side Impact:
Good (various model years)
Active Features
ABS:
Standard on most models, optional on some
Passive Features
Airbags:
Frontal airbags standard, side airbags and curtain airbags optional on some models
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium audio systems
Driver Assistance
Cruise Control:
Available
Connectivity
Auxiliary Input:
Available on some models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic oil recommended, refer to manual for specific engine)
Tire Rotation:
Every 7,500 miles
Coolant Flush:
Every 60,000 miles or 5 years (GM Dex-Cool 50/50)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API SM or higher), refer to manual for specific engine requirements
Transmission Fluid Spec Auto:
Dexron VI (or equivalent)
Coolant Spec:
GM Dex-Cool extended life (50/50 mix)
Known Issues
Common Problems:
Ignition coil failure, oil leaks (valve cover, oil pan), power steering pump issues, HVAC blower motor resistor failure, automatic transmission solenoid issues.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long history of producing popular and affordable compact and mid-size vehicles.
Model Evolution
Cobalt Introduction:
The Cobalt replaced the Chevrolet Cavalier and Pontiac Sunfire, built on the GM Delta platform.
Production
Production Period:
2005-2010
Manufacturing Plant:
Lordstown Assembly, Ohio, USA
🏆 Awards & Recognition
Recognitions
Safety Award NHTSA:
Awarded 5-Star Frontal Crash Test Ratings from NHTSA for driver and passenger.
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