Chevy Chevrolet Corvette Workshop Service Repair Manual 2005-2009
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๐ท๏ธ Basic Information Identification Make: Chevrolet Model: Corvette Model Years Covered: 2005, 2006, 2007, 2008, 2009 Generation Corvette Generation: C6 Codes Chassis Code: C6 ๐ Introduction Market Position Target Audience: Corvette owners, DIY mechanics, independent repair shops. Competitive Analysis Advantage: Comprehensive factory data, detailed procedures, and extensive diagrams at a fraction of the dealership cost. Key Features Ease Of Use: Step-by-step instructions make repairs easy to follow. Cost Savings: Enables owners to save time and money by performing their own repairs. Information Access: Instant download provides immediate access to repair information. ๐ Manual Details Coverage Areas Engine: Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings, Timing Belt Service Procedures Brakes: Brakes, Brake Servicing Procedures, Complete Torque Specifications Suspension And Steering: Front End and Alignment Procedures and Specifications, Suspension, U-Joint and CV-Joint Service Procedures Drivetrain: Transmission Removal and Installation, Transmission In-Car Servicing Electrical And Diagnostics: Wiring Diagrams, Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes, Complete Wiring Diagrams, Vacuum Diagrams Body And Interior: Sunroof Climate Control: Air Conditioning Service and Capacities Maintenance: Factory Maintenance Schedules and Charts, Driving Concerns Page Count Total Pages: >3000 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android ๐ Manual Coverage Systems Covered Powertrain: Engine (all types), Transmission (removal, installation, in-car servicing), Drivetrain components (U-joints, CV-joints) Chassis: Brakes (servicing, specifications), Suspension (alignment, procedures), Steering, Wheels, Tires Electrical: Complete Wiring Diagrams, Electrical System Diagnostics, Computer Diagnostics (trouble codes, charts) Body And Accessories: Sunroof operation and service HVAC: Air Conditioning system service and capacities Procedures Included Routine Maintenance: Factory Maintenance Schedules and Charts, Fluid Capacities, Belt Routing Diagnostic Procedures: Troubleshooting, Diagnostics, Computer Diagnostic Trouble Trees, Trouble Code Analysis Repair Procedures: Engine Overhaul and Rebuilding, Brake Servicing, Transmission Service, Suspension Repair, U-Joint/CV-Joint Service, General Repair Procedures Specialty Procedures: Timing Belt Replacement, Front End Alignment, Air Conditioning Servicing Technical Depth Depth: Comprehensive: from simple repairs to complex overhauls, detailed specifications, and diagnostic procedures. Diagrams And Illustrations: Hundreds of detailed illustrations, diagrams, and wiring schematics. Information Source: Factory original service repair manual, used by dealership technicians. ๐ Manual Specifications File Format PDF Quality: Original Adobe document with perfect quality and perfect printing. Searchability: Fully indexed and bookmarked by topic, quick search functionality. Print Quality Printable: Entire manual or selected pages can be printed. Zoom Capability: Zoom in on any diagram or picture to see every part. Binding Type Format Detail: Digital Download (PDF) Paper Type Digital Media: N/A (digital format) โ๏ธ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 (LS3 for later models, LS2 for earlier models, LS1 for base models in 2005) Performance Displacement Ls3: 6.2 Liters (376 cu in) Horsepower Ls3 Est: 430-436 hp Torque Ls3 Est: 424-428 lb-ft Displacement Ls2: 5.7 Liters (350 cu in) Horsepower Ls2 Est: 400 hp Torque Ls2 Est: 400 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Port Fuel Injection (PFI) Engine Management ECM Type: Powertrain Control Module (PCM) ๐ง Transmission Standard Transmission Type Early: 6-speed Manual Tremec T-56 Optional Transmission Type Auto: 4-speed Automatic (early models) / 6-speed Automatic (later models, e.g., 2007+) Features Clutch System: Hydraulic Clutch System Fluid Specifications Manual Transmission Fluid: GM specified synthetic manual transmission fluid (e.g., DEXRONยฎ III or equivalent for earlier models, potentially specialized fluids for Tremec TR6060) Automatic Transmission Fluid: Dexron VI Automatic Transmission Fluid ๐ Dimensions Exterior Wheelbase: Approx. 104.5 inches Length: Approx. 175.1 inches Width: Approx. 72.6 inches Height: Approx. 49.1 inches Weights Curb Weight: Approx. 3,175 - 3,281 lbs (depending on configuration) Wheels And Tires Wheel Bolt Pattern: 5 x 120.65 mm (5 x 4.75 inches) Front Tire Size Std: P245/40ZR18 Rear Tire Size Std: P285/35ZR19 ๐ก๏ธ Safety Features Ratings NHTSA Overall Rating: Generally good across frontal, side, and rollover crash tests for its era (specific year ratings vary). Active Features Braking System: Four-wheel disc brakes, ABS, often with performance tuning (e.g., Brembo on Z06). Traction And Stability Control: Traction Control System (TCS), Active Handling (StabiliTrak) Passive Features Airbags: Frontal airbags for driver and passenger, side-impact airbags (location may vary). Body Structure: Reinforced safety cage, crumple zones. ๐ก Technology Features Infotainment Audio System: Bose premium audio systems, CD player, AM/FM radio. Navigation available on some trims. Display Screen: Central digital display for audio, climate, and vehicle information. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Auxiliary Input: Optional auxiliary audio input jack. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months, or as indicated by the Oil Life Monitoring System. Engine Air Filter Replacement: Check at 7,500 miles, replace as needed or every 30,000 miles. Cabin Air Filter Replacement: Replace annually or every 15,000 miles. Brake Fluid Flush: Recommended every 2-3 years or as per manufacturer's guidelines. Fluid Specifications...
GM specified synthetic manual transmission fluid (e.g., DEXRONยฎ III or equivalent for earlier models, potentially specialized fluids for Tremec TR6060)
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid
๐ Dimensions
Exterior
Wheelbase:
Approx. 104.5 inches
Length:
Approx. 175.1 inches
Width:
Approx. 72.6 inches
Height:
Approx. 49.1 inches
Weights
Curb Weight:
Approx. 3,175 - 3,281 lbs (depending on configuration)
Wheels And Tires
Wheel Bolt Pattern:
5 x 120.65 mm (5 x 4.75 inches)
Front Tire Size Std:
P245/40ZR18
Rear Tire Size Std:
P285/35ZR19
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
Generally good across frontal, side, and rollover crash tests for its era (specific year ratings vary).
Active Features
Braking System:
Four-wheel disc brakes, ABS, often with performance tuning (e.g., Brembo on Z06).
Traction And Stability Control:
Traction Control System (TCS), Active Handling (StabiliTrak)
Passive Features
Airbags:
Frontal airbags for driver and passenger, side-impact airbags (location may vary).
Body Structure:
Reinforced safety cage, crumple zones.
๐ก Technology Features
Infotainment
Audio System:
Bose premium audio systems, CD player, AM/FM radio. Navigation available on some trims.
Display Screen:
Central digital display for audio, climate, and vehicle information.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, or as indicated by the Oil Life Monitoring System.
Engine Air Filter Replacement:
Check at 7,500 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Replace annually or every 15,000 miles.
Brake Fluid Flush:
Recommended every 2-3 years or as per manufacturer's guidelines.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (e.g., Mobil 1 5W-30 is often recommended).
Engine Oil Capacity:
Approx. 7.0 Quarts (6.6 Liters) with filter (LS2/LS3).
Coolant Type:
GM Dex-Coolยฎ 50/50 mixture (Orange)
Known Issues
Clutch Wear:
Some owners report premature clutch wear, particularly with aggressive driving.
Steering Rack Play:
Minor steering wheel play or looseness has been reported on some units.
Seat Wear:
Side bolster wear on driver's seat due to ingress/egress.
๐ Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet's long-standing history of producing iconic American sports cars.
Model Evolution
C6 Introduction:
The C6 Corvette debuted for the 2005 model year, marking a significant redesign from the C5.
Major Updates During Period:
Introduction of the LS3 6.2L V8 in 2008, updated transmissions, Z06 and ZR1 variants introduced.
Production
Manufacturing Location:
Bowling Green, Kentucky, USA
๐ Awards & Recognition
Recognitions
Car And Driver 10Best:
Corvette models frequently appeared on Car and Driver's 10Best lists during this period.
Performance Awards:
The C6, particularly the Z06 variant, received numerous accolades for its supercar performance at a competitive price point.