📚 Vehicle Manual Information

Chevrolet SSR Chevy SSR Complete Workshop Service Repair Workshop Manual 2003 2004 2005 2006

🏷️ Basic Information

Make:

Chevrolet

Model:

SSR

Model Designation:

SSR

Body Style:

Roadster Pickup Truck

Generation Designation:

First Generation

Generation Years:

2003-2006

Chassis Code:

GMT346

👋 Introduction

Market Segment:

Niche, Lifestyle, Performance Roadster Pickup

Target Audience:

Enthusiasts seeking a unique, sporty convertible pickup

Direct Competitors:

No direct production competitors; unique segment

Indirect Competitors:

High-performance sports cars, luxury convertibles, unique specialty vehicles

Key Features Vehicle:

Retractable Hardtop Convertible Roof, Rear-Wheel Drive, Powerful V8 Engines, Unique Styling

Key Features Manual:

Comprehensive Coverage, Detailed Procedures, Technical Diagrams, Troubleshooting Guidance

📋 Manual Details

Years Covered:

2003, 2004, 2005, 2006

Regions Covered:

North America (USA, Canada, Mexico)

Engine Variants Covered:

4.8L V8, 5.3L V8

Transmission Variants Covered:

4-Speed Automatic, 6-Speed Manual

Estimated Page Count:

Approximately 2000+

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Powertrain Systems:

Engine (4.8L V8 LR4, 5.3L V8 LM4/LS4), Transmission (4L60-E Automatic, T-56 Manual), Drivetrain, Cooling System, Fuel System, Exhaust System, Ignition System

Chassis Systems:

Suspension (Front Independent, Rear Solid Axle), Steering System, Brake System (Front Disc, Rear Disc), Wheels and Tires

Body And Frame:

Body Panels, Frame, Convertible Roof Mechanism, Doors, Hood, Tailgate, Interior Trim, Exterior Trim

Electrical Systems:

Wiring Diagrams, Lighting, Instrumentation, Audio System, HVAC Controls, Powertrain Control Module (PCM), Body Control Module (BCM), Anti-theft System, Airbag System

Maintenance Procedures:

Scheduled Maintenance, Oil Change, Filter Replacement, Fluid Checks and Top-offs, Belt Inspection and Replacement

Repair Procedures:

Engine Overhaul, Transmission Rebuild, Brake Service, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement, Convertible Top Service

Diagnostic Procedures:

Troubleshooting Guides, DTC Code Interpretation, Component Testing, Electrical System Diagnostics

Special Procedures:

Convertible Roof System Calibration and Repair, Convertible Top Motor Replacement, Convertible Top Sensor Diagnosis

Diagnostic Tools:

OBD-II Scan Tool Requirements, Specific Diagnostic Software Mentioned (if applicable)

Torque Specifications:

Detailed Torque Values for critical fasteners

Clearances And Tolerances:

Engine component clearances, brake pad tolerances, etc.

Wiring Diagrams:

Comprehensive and color-coded wiring schematics for all systems

Illustrations And Diagrams:

Step-by-step diagrams and exploded views for disassembly and reassembly

📊 Manual Specifications

File Format:

PDF

Searchable:

Yes (Text-searchable PDF)

Printable:

Yes

Image Resolution:

High-resolution scans for clarity

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code 2003 2004:

LR4

Engine Description 2003 2004:

4.8L (4797cc) Vortec V8 SOHC

Horsepower 2003 2004:

285 hp @ 5200 rpm

Torque 2003 2004:

305 lb-ft @ 4000 rpm

Engine Code 2004 2006:

LM4 (2004-2005), LS4 (2005-2006)

Engine Description 2004 2006:

5.3L (5328cc) Vortec V8 SOHC with Active Fuel Management (AFM) on LS4

Horsepower 2004 2005:

300 hp @ 5200 rpm

Torque 2004 2005:

330 lb-ft @ 4000 rpm

Horsepower 2005 2006:

300 hp @ 5200 rpm

Torque 2005 2006:

331 lb-ft @ 4000 rpm

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Recommended Fuel:

Premium Unleaded Gasoline (91 Octane or higher recommended for optimal performance)

🔧 Transmission

Transmission Type:

4-Speed Automatic (4L60-E)

Transmission Type:

6-Speed Manual (T-56)

Transmission Fluid Spec Automatic:

Dexron III or Dexron VI (refer to manual for specific year/application)

Transmission Fluid Spec Manual:

GM Synchromesh Friction Modified or equivalent

📐 Dimensions

Length:

192.4 inches (4887 mm)

Width:

74.1 inches (1882 mm)

Height:

62.1 inches (1577 mm)

Wheelbase:

112.2 inches (2850 mm)

Front Track:

64.0 inches (1626 mm)

Rear Track:

64.5 inches (1638 mm)

Seating Capacity:

2

Cargo Bed Length:

4.5 feet (1.37 m)

Curb Weight Approx:

4300-4700 lbs (1950-2132 kg), varies by engine and transmission

Gross Vehicle Weight Rating Gvwr:

Approximately 5500-5900 lbs (2495-2676 kg)

🛡️ Safety Features

NHTSA Front Crash Rating:

4 Stars (Driver and Passenger)

NHTSA Side Impact Rating:

5 Stars (Front and Rear Passengers)

Active Safety Features:

ABS (Anti-lock Braking System), Traction Control (TCS)

Passive Safety Features:

Dual Front Airbags, Seat-mounted Side-impact Airbags (Optional), Seatbelt Pretensioners

💡 Technology Features

Infotainment System:

Available premium audio systems, CD player, optional Bose sound system.

Instrumentation:

Analog gauges, driver information center (DIC) with trip computer and warnings.

Driver Assistance Features:

Cruise Control

Connectivity Features:

Standard AM/FM radio, auxiliary input jack (on later models or aftermarket).

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to owner's manual for specifics)

Engine Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection

Spark Plug Replacement:

Approximately 100,000 miles (160,000 km) for iridium-tipped plugs

Engine Oil Type 4.8L:

SAE 5W-30 Synthetic (API Service SG or higher)

Engine Oil Type 5.3L:

SAE 5W-30 Synthetic (API Service SG or higher)

Coolant Type:

GM-specific Orange Long-Life Coolant (or equivalent Dex-Cool compatible)

Brake Fluid Type:

DOT 3

Known Issues Summary:

Potential for convertible top mechanism issues, minor electrical gremlins, exhaust manifold leaks, and early wear on certain suspension components.

Convertible Top Troubleshooting:

Common issues with hydraulic cylinders, motors, and sensors for the power-retractable hardtop.

📚 Vehicle History

Brand Identity:

Chevrolet, an American automotive division of General Motors (GM), known for a wide range of vehicles from trucks to sports cars.

Concept Inspiration:

Inspired by classic Chevrolet trucks and hot rods, with a modern interpretation.

Design Philosophy:

Retro-modern styling, combining vintage aesthetics with contemporary performance and features.

Production Period:

2003-2006

Assembly Location:

General Motors Assembly Plant, Lansing, Michigan, USA

Production Volume:

Relatively low production volume, making it a collector's item.

🏆 Awards & Recognition

Award Recognition Example:

While not extensively awarded, its unique design and concept garnered significant attention and positive reviews for its novelty and performance.