Chrysler 300 With 2.7L 3.5L 5.7L Engines Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009
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🏷️ Basic Information Identification Make: Chrysler Model: 300 Model Variant: 300C Production Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Platform: LX (Chrysler LX platform) 👋 Introduction Market Position Segment: Full-size luxury sedan Target Audience: Consumers seeking a blend of American styling, comfort, and optional performance Competitive Analysis Key Competitors: Ford Five Hundred/Taurus, Toyota Avalon, Buick Lucerne, Cadillac DTS, Lincoln Town Car Key Features Design Philosophy: Retro-modern styling influenced by the classic Chrysler 300 letter cars, distinctive grille and upright stance Powertrain Options: Available V6 and HEMI V8 engines catering to a range of performance and efficiency needs 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Page Count Estimated Page Count: Extensive, typically 1000+ pages for a complete workshop manual Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Automatic transmission (e.g., W5A580, 545RFE) diagnostics, repair, and overhaul Drivetrain: Driveshaft, differentials, axles, constant velocity joints (CVJs) Suspension: Front and rear suspension components, alignment specifications, shock absorbers, struts, bushings Steering: Power steering system, steering column, steering gear/rack and pinion Brakes: Hydraulic brake system, ABS, traction control, brake pad/rotor replacement, hydraulic component testing Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules (BCM) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body: Body panels, doors, windows, interior trim, bumpers, seals, chassis components Diagnostics: Diagnostic Trouble Codes (DTCs), scan tool procedures, troubleshooting flowcharts Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, tune-ups Repair: Step-by-step repair instructions for all major components and systems Troubleshooting: Systematic troubleshooting guides and diagnostic strategies Overhaul: Detailed procedures for engine and transmission rebuilds Removal Installation: Component removal and installation procedures with torque specifications Adjustment: Alignment, brake adjustments, component adjustments Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: Likely PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval Print Quality Print Readability: High-resolution for clear diagrams and text when printed Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 2.7L: Chrysler EER 2.7L V6. Power: Approx. 190-200 hp. Torque: Approx. 190-200 lb-ft. SOHC, 24 valves. Engine 3.5L: Chrysler EGG 3.5L V6. Power: Approx. 250-260 hp. Torque: Approx. 250-260 lb-ft. SOHC, 24 valves. Engine 5.7L: Chrysler EZD 5.7L HEMI V8. Power: Approx. 340-360 hp. Torque: Approx. 375-390 lb-ft. OHV, 16 valves. Features Multi-Displacement System (MDS). Performance Horsepower Range: 190 hp (2.7L) to 360 hp (5.7L HEMI) Torque Range: 190 lb-ft (2.7L) to 390 lb-ft (5.7L HEMI) Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Standard Transmission: 5-Speed Automatic (e.g., W5A580, 545RFE depending on engine) Optional Optional Transmission: Not typically offered with manual transmissions in this generation. Features Transmission Control: Electronically controlled with automatic shift modes and often a manual shift mode (AutoStick). Rear Axle Ratio: Varies by engine and drivetrain (e.g., 3.06, 3.07, 3.55) 📐 Dimensions Exterior Length: Approximately 196.9 inches Width: Approximately 74.1 inches Height: Approximately 57.7 inches Wheelbase: Approximately 120.0 inches Weights Curb Weight Range: Approximately 3,750 - 4,200 lbs, depending on engine and equipment 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger) NHTSA Side Impact: 5-Star (Front and Rear Passenger) IIHS Front Crash: Good IIHS Side Impact: Good IIHS Rear Impact: Good Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control (TCS) Stability Control: Available Electronic Stability Program (ESP) on some models/trims Passive Features Airbags: Front airbags, front side-impact airbags, available full-length side curtain airbags Seatbelts: Three-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Infotainment System: Uconnect infotainment system with touchscreen display, optional navigation, CD/DVD player, MP3 capability. Audio Options: Boston Acoustics or premium Boston Acoustics sound systems available. Driver Assistance Parking Assist: Available rear parking sensors (ParkSense). Cruise Control: Standard cruise control; adaptive cruise control available on higher trims. Connectivity Connectivity Options: Bluetooth hands-free calling (Uconnect), auxiliary audio input, available USB port. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type (consult manual for specific recommendations). Air Filter Replacement: Recommended every 15,000 to 30,000 miles or as needed based on inspection. Spark Plug Replacement: Varies by engine: 2.7L/3.5L V6 (e.g., 60,000-100,000 miles), 5.7L HEMI V8 (e.g., 90,000-100,000 miles for iridium plugs). Fluid Specifications Engine Oil Type: Refer to owner's manual for specific SAE viscosity grade (e.g., 5W-20, 5W-30) and API service classification. Often synthetic blend or full synthetic recommended. Transmission Fluid Type: Chrysler ATF+4 (or equivalent for W5A580/545RFE transmissions). Coolant Type: Chrysler OAT (Organic Additive Technology) coolant...
Chrysler EZD 5.7L HEMI V8. Power: Approx. 340-360 hp. Torque: Approx. 375-390 lb-ft. OHV, 16 valves. Features Multi-Displacement System (MDS).
Performance
Horsepower Range:
190 hp (2.7L) to 360 hp (5.7L HEMI)
Torque Range:
190 lb-ft (2.7L) to 390 lb-ft (5.7L HEMI)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Standard Transmission:
5-Speed Automatic (e.g., W5A580, 545RFE depending on engine)
Optional
Optional Transmission:
Not typically offered with manual transmissions in this generation.
Features
Transmission Control:
Electronically controlled with automatic shift modes and often a manual shift mode (AutoStick).
Rear Axle Ratio:
Varies by engine and drivetrain (e.g., 3.06, 3.07, 3.55)
📐 Dimensions
Exterior
Length:
Approximately 196.9 inches
Width:
Approximately 74.1 inches
Height:
Approximately 57.7 inches
Wheelbase:
Approximately 120.0 inches
Weights
Curb Weight Range:
Approximately 3,750 - 4,200 lbs, depending on engine and equipment
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passenger)
IIHS Front Crash:
Good
IIHS Side Impact:
Good
IIHS Rear Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control (TCS)
Stability Control:
Available Electronic Stability Program (ESP) on some models/trims
Passive Features
Airbags:
Front airbags, front side-impact airbags, available full-length side curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System:
Uconnect infotainment system with touchscreen display, optional navigation, CD/DVD player, MP3 capability.
Audio Options:
Boston Acoustics or premium Boston Acoustics sound systems available.
Driver Assistance
Parking Assist:
Available rear parking sensors (ParkSense).
Cruise Control:
Standard cruise control; adaptive cruise control available on higher trims.
Connectivity
Connectivity Options:
Bluetooth hands-free calling (Uconnect), auxiliary audio input, available USB port.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type (consult manual for specific recommendations).
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Varies by engine: 2.7L/3.5L V6 (e.g., 60,000-100,000 miles), 5.7L HEMI V8 (e.g., 90,000-100,000 miles for iridium plugs).
Fluid Specifications
Engine Oil Type:
Refer to owner's manual for specific SAE viscosity grade (e.g., 5W-20, 5W-30) and API service classification. Often synthetic blend or full synthetic recommended.
Transmission Fluid Type:
Chrysler ATF+4 (or equivalent for W5A580/545RFE transmissions).
Coolant Type:
Chrysler OAT (Organic Additive Technology) coolant (e.g., HOAT) or equivalent, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual).
Known Issues
Powertrain Common Issues:
Water pump leaks, oil cooler line leaks (especially on HEMI), head gasket issues on early V6 models, transmission solenoid issues, piston cooling jet failure on HEMI.
Suspension Common Issues:
Premature wear of ball joints and control arm bushings, particularly on models with larger wheels or RWD.
Electrical Common Issues:
Body control module (BCM) issues, power window motor failures, HVAC blower motor resistor problems, CAN bus communication errors.
Body Common Issues:
Water leaks from sunroof drains, interior trim rattles, chrome trim peeling.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chrysler has a long history of producing distinctive and often luxurious American sedans, aiming to blend style, comfort, and performance.
Model Evolution
First Generation Launch:
The second-generation Chrysler 300 was introduced for the 2005 model year, marking a significant departure in styling and platform from its predecessor.
Lx Platform Development:
Based on the DaimlerChrysler LX platform, which shared components with Mercedes-Benz E-Class (W211), particularly in suspension and some drivetrain elements, allowing for rear-wheel drive (RWD) and all-wheel drive (AWD) configurations.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Mixed to average, often citing reliability concerns in certain areas compared to Japanese competitors.
Jdpowers Ratings:
Varied over the years, with some improvements in quality and dependability scores during its production run.
Initial Reception:
Highly acclaimed upon release for its bold styling and available HEMI V8 performance, often winning 'Car of the Year' awards from various automotive publications.