Chrysler 300 STR8 2006-2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: 300 STR8 Codes Platform: LX (Chrysler LX Platform) 👋 Introduction Market Position Positioning: High-performance luxury sedan with a focus on power and styling, targeting a premium segment. Competitive Analysis Competitors: Ford Crown Victoria/Mercury Grand Marquis (though less performance-oriented), Cadillac DTS, Lincoln Town Car, and import luxury sedans of the era. Key Features Performance Focus: The 'STR8' designation signifies the high-performance variant, primarily due to its powerful Hemi V8 engine. Design Philosophy: Retro-inspired, bold styling that evokes classic American luxury and muscle cars. Manual Value Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, and automotive enthusiasts. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Exhaust Chassis: Suspension, Steering, Brakes, Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio, HVAC Controls, Instrument Cluster Body: Body Panels, Doors, Glass, Interior Trim, Seats, Exterior Trim HVAC: Air Conditioning, Heating, Ventilation, Climate Control Systems Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), component testing Repair: Step-by-step repair procedures for all major systems, component replacement Overhaul: Complete engine and transmission overhaul procedures Specifications: Torque specifications, clearances, tolerances Technical Depth Depth: Comprehensive factory-level detail for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: Searchable PDF Print Quality Printability: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: ESF (425hp 6.1L SRT HEMI V8) Performance Horsepower 2006-2007: 425 hp @ 6000 rpm Torque 2006-2007: 420 lb-ft @ 4000 rpm Horsepower 2008-2010: 425 hp @ 6000 rpm (minor tuning adjustments may apply across years) Torque 2008-2010: 420 lb-ft @ 4000 rpm (minor tuning adjustments may apply across years) Engine Details Displacement: 6.1 Liters (370 cubic inches) Block Material: Cast Iron Cylinder Head Material: Aluminum Aspiration: Naturally Aspirated Valvetrain: Overhead Valve (OHV), 2 valves per cylinder, Pushrod actuated with Roller Lifters Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Coolant Type: Chrysler OAT (Organic Acid Technology) HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Mopar 5 Year Coolant) Oil System Recommended Oil Viscosity: SAE 5W-40 Synthetic Oil Capacity W Filter: 7 US quarts (6.6 Liters) 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (W5A580) Transmission Features: AutoStick Manual Shifting Mode Optional Manual Transmission: Not Available for STR8 models Fluid Specs Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid type 4) Transmission Fluid Capacity: Approx. 4.5 US quarts (4.2 Liters) for dry fill 📐 Dimensions Exterior Length: 198.7 inches (5047 mm) Width: 74.1 inches (1882 mm) Height: 58.4 inches (1483 mm) Wheelbase: 120.0 inches (3048 mm) Weights Curb Weight: 4150 - 4250 lbs (1882 - 1928 kg) approx. Gross Vehicle Weight Rating: 5400 lbs (2449 kg) approx. Cargo Trunk Capacity: 15.2 cubic feet (430 Liters) 🛡️ Safety Features Ratings NHTSA Frontal Driver 2007: 5 Stars NHTSA Frontal Passenger 2007: 5 Stars NHTSA Side Impact Front Seat 2007: 5 Stars NHTSA Side Impact Rear Seat 2007: 4 Stars IIHS Moderate Overlap Frontal Impact 2007: Good IIHS Side Impact 2007: Good Active Features Braking System: Four-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Traction Control System (TCS) Stability Control: Electronic Stability Program (ESP) Passive Features Airbags: Frontal, Side-Curtain, and Front Seat-Mounted Side Airbags Seatbelts: Three-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Available Boston Acoustics premium sound system, Uconnect hands-free communication system (optional, introduced later in the generation). Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard adaptive cruise control available on some models. Parking Assist: Optional rear parking assist sensors. Connectivity Auxiliary Input: Optional auxiliary input for audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, using synthetic oil. Refer to manual for specific conditions. Transmission Fluid Change: Recommended at 60,000 - 100,000 miles (96,000 - 160,000 km) or as per manual, especially under severe use. Coolant Flush: Every 100,000 miles (160,000 km) or 10 years for HOAT coolant. Spark Plug Replacement: Generally around 100,000 miles (160,000 km) for iridium spark plugs. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: Chrysler Power Steering Fluid or equivalent (refer to manual for specific P/N) Known Issues Water Pump Leaks: Common on HEMI engines, especially the 6.1L, due to seal degradation. Transmission Harsh Shifting: Can occur with age; fluid and filter service may help. Valve body issues are possible. Suspension Components: Wear on control arms, ball...
Step-by-step repair procedures for all major systems, component replacement
Overhaul:
Complete engine and transmission overhaul procedures
Specifications:
Torque specifications, clearances, tolerances
Technical Depth
Depth:
Comprehensive factory-level detail for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF
Print Quality
Printability:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ESF (425hp 6.1L SRT HEMI V8)
Performance
Horsepower 2006-2007:
425 hp @ 6000 rpm
Torque 2006-2007:
420 lb-ft @ 4000 rpm
Horsepower 2008-2010:
425 hp @ 6000 rpm (minor tuning adjustments may apply across years)
Torque 2008-2010:
420 lb-ft @ 4000 rpm (minor tuning adjustments may apply across years)
Engine Details
Displacement:
6.1 Liters (370 cubic inches)
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum
Aspiration:
Naturally Aspirated
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder, Pushrod actuated with Roller Lifters
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Type:
Chrysler OAT (Organic Acid Technology) HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Mopar 5 Year Coolant)
Oil System
Recommended Oil Viscosity:
SAE 5W-40 Synthetic
Oil Capacity W Filter:
7 US quarts (6.6 Liters)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (W5A580)
Transmission Features:
AutoStick Manual Shifting Mode
Optional
Manual Transmission:
Not Available for STR8 models
Fluid Specs
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid type 4)
Transmission Fluid Capacity:
Approx. 4.5 US quarts (4.2 Liters) for dry fill
📐 Dimensions
Exterior
Length:
198.7 inches (5047 mm)
Width:
74.1 inches (1882 mm)
Height:
58.4 inches (1483 mm)
Wheelbase:
120.0 inches (3048 mm)
Weights
Curb Weight:
4150 - 4250 lbs (1882 - 1928 kg) approx.
Gross Vehicle Weight Rating:
5400 lbs (2449 kg) approx.
Cargo
Trunk Capacity:
15.2 cubic feet (430 Liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2007:
5 Stars
NHTSA Frontal Passenger 2007:
5 Stars
NHTSA Side Impact Front Seat 2007:
5 Stars
NHTSA Side Impact Rear Seat 2007:
4 Stars
IIHS Moderate Overlap Frontal Impact 2007:
Good
IIHS Side Impact 2007:
Good
Active Features
Braking System:
Four-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS)
Stability Control:
Electronic Stability Program (ESP)
Passive Features
Airbags:
Frontal, Side-Curtain, and Front Seat-Mounted Side Airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium sound system, Uconnect hands-free communication system (optional, introduced later in the generation).
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard adaptive cruise control available on some models.
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Auxiliary Input:
Optional auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, using synthetic oil. Refer to manual for specific conditions.
Transmission Fluid Change:
Recommended at 60,000 - 100,000 miles (96,000 - 160,000 km) or as per manual, especially under severe use.
Coolant Flush:
Every 100,000 miles (160,000 km) or 10 years for HOAT coolant.
Spark Plug Replacement:
Generally around 100,000 miles (160,000 km) for iridium spark plugs.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Chrysler Power Steering Fluid or equivalent (refer to manual for specific P/N)
Known Issues
Water Pump Leaks:
Common on HEMI engines, especially the 6.1L, due to seal degradation.
Transmission Harsh Shifting:
Can occur with age; fluid and filter service may help. Valve body issues are possible.
Suspension Components:
Wear on control arms, ball joints, and sway bar links is typical for high-mileage vehicles.
Cabin Air Filter Replacement:
Important for HVAC performance and air quality, typically replaced annually.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing large, luxurious, and sometimes performance-oriented American sedans, dating back to models like the Imperial and New Yorker.
Model Evolution
Lx Platform Introduction:
The Chrysler 300 (and its Dodge Charger sibling) debuted in 2005 as a 2005 model year, marking a significant shift in Chrysler's product strategy with its rear-wheel-drive platform and bold styling.
Srt Development:
The SRT (Street Racing Technology) division was responsible for developing the high-performance 300 SRT8 variant, enhancing the engine, suspension, brakes, and styling.
Production
Assembly Location:
Brampton Assembly Plant, Ontario, Canada
Generation:
First Generation (2005-2010)
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
The 6.1L HEMI engine in the SRT8 variant received praise for its significant power output and muscle car performance characteristics.
Design Awards:
The Chrysler 300's distinctive styling earned it numerous accolades and positive reviews for its bold, modern interpretation of classic American design.