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Chrysler 300M Concorde Intrepid 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 Codes Platform: LHS Platform (Chrysler-specific variant of LH Platform) 👋 Introduction Market Position Segment: Large Sedan / Executive Car Competitive Analysis Key Competitors: Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Toyota Avalon, Buick LeSabre, Oldsmobile Aurora. Key Features Platform Sharing: Shared the LH platform with Dodge Intrepid, and was a more luxurious evolution of the platform, with the 300M being the most premium offering. Design Philosophy: Offered a blend of American comfort and European styling influences, particularly the 300M with its more aggressive grille and styling cues. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop service and repair for Chrysler 300M, Concorde, and Intrepid models Secondary Coverage: Includes diagnostic procedures, troubleshooting, and component-level repair Page Count Estimated Pages: ~2500+ Manual Type Type: Workshop Service Repair Manual Content Focus: Primarily technical repair and service information. Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, transmission (automatic and manual where applicable), driveline, axles. Chassis: Braking system (ABS, disc/drum), steering system, suspension system (front and rear), wheels and tires, frame and body structure. Electrical: Body control modules (BCM), lighting systems, instrument cluster, HVAC controls, power accessories (windows, locks, mirrors), audio systems, airbags (SRS), starter and charging system, ignition system, wiring diagrams. Body And Trim: Exterior body panels, interior trim, upholstery, glass, seals, doors, hoods, trunks. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, belt replacement, spark plug replacement, tire rotation. Repair And Diagnostics: Engine diagnostics and repair, transmission overhaul and service, brake system repair, suspension component replacement, steering system overhaul, electrical system troubleshooting, body panel repair and replacement, HVAC system repair, diagnostic trouble code (DTC) interpretation and resolution. Diagnostic Procedures: Systematic diagnostic charts, troubleshooting flowcharts for common drivability and electrical issues, OBD-II diagnostic procedures and DTC interpretations. Technical Depth Depth: Comprehensive. Covers routine maintenance, component replacement, complete system diagnostics, and detailed repair procedures suitable for professional technicians and advanced DIYers. Engine Rebuild: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly including torque specifications and clearances. Electrical Schematics: Comprehensive color-coded wiring diagrams for all electrical systems, including power distribution, grounds, and component tracing. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text for quick information retrieval Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 3.5L (214.6 cu in) High Output V6 (EGW) Engine 2: 2.7L (167.0 cu in) V6 (EBL) Engine 3: 3.2L (195.2 cu in) V6 (EAK) - Primarily for Concorde/Intrepid Performance 3.5L Horsepower 3.5L: 250 hp @ 6400 rpm (300M), 234 hp @ 6000 rpm (Concorde/Intrepid) Torque 3.5L: 255 lb-ft @ 3900 rpm (300M), 232 lb-ft @ 4000 rpm (Concorde/Intrepid) Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Engine Management ECU: Chrysler's proprietary engine control unit (ECU) system, often integrated with the Powertrain Control Module (PCM). 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (42LE) Optional Optional Transmission: None typically offered in 2004 for these models. Features Shift Logic: AutoStick (manual shifting mode) available on higher trims and certain engines. Fluid Type Fluid Specification: ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase: ~113.1 inches Length: ~200.5 inches (300M), ~203.7 inches (Concorde/Intrepid) Width: ~74.4 inches Height: ~56.7 inches Weights Curb Weight: ~3600-3900 lbs (depending on model and equipment) Gross Vehicle Weight Rating: ~4900 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star (Driver and Passenger) - Generally for 2004 models NHTSA Side Impact: 4-star (Front and Rear Passenger) - Generally for 2004 models Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, optional rear side-impact airbags. Seatbelts: Front pretensioner seatbelts, rear 3-point seatbelts. 💡 Technology Features Infotainment Audio System: Available premium audio systems (e.g., Infinity), CD player, cassette player, AM/FM radio. Navigation system optional on higher trims. Climate Control: Automatic Climate Control (ACC) available, often with dual-zone functionality. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Standard keyless entry system. Connectivity Telematics: Optional SentryKey immobilizer system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic blend or synthetic oil). Air Filter Replacement: Every 30,000 miles or 24 months. Spark Plug Replacement: Typically 100,000 miles for platinum or iridium tipped spark plugs. Fluid Specifications Engine Oil Specification: SAE 5W-30 (API certified) Coolant Specification: Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, ethylene glycol based, in a 50/50 mix with distilled water. Known Issues Intake Manifold Gasket: Leaking intake manifold gaskets, particularly on the 3.5L HO engine, can lead to coolant leaks and misfires. Transmission Solenoids: The 42LE transmission can develop...
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Sku: 400056
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Chrysler 300M Concorde Intrepid 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Year:
2004
Codes
Platform:
LHS Platform (Chrysler-specific variant of LH Platform)
👋 Introduction
Market Position
Segment:
Large Sedan / Executive Car
Competitive Analysis
Key Competitors:
Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Toyota Avalon, Buick LeSabre, Oldsmobile Aurora.
Key Features
Platform Sharing:
Shared the LH platform with Dodge Intrepid, and was a more luxurious evolution of the platform, with the 300M being the most premium offering.
Design Philosophy:
Offered a blend of American comfort and European styling influences, particularly the 300M with its more aggressive grille and styling cues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for Chrysler 300M, Concorde, and Intrepid models
Secondary Coverage:
Includes diagnostic procedures, troubleshooting, and component-level repair
Page Count
Estimated Pages:
~2500+
Manual Type
Type:
Workshop Service Repair Manual
Content Focus:
Primarily technical repair and service information.
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, transmission (automatic and manual where applicable), driveline, axles.
Chassis:
Braking system (ABS, disc/drum), steering system, suspension system (front and rear), wheels and tires, frame and body structure.
Electrical:
Body control modules (BCM), lighting systems, instrument cluster, HVAC controls, power accessories (windows, locks, mirrors), audio systems, airbags (SRS), starter and charging system, ignition system, wiring diagrams.
Body And Trim:
Exterior body panels, interior trim, upholstery, glass, seals, doors, hoods, trunks.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, belt replacement, spark plug replacement, tire rotation.
Repair And Diagnostics:
Engine diagnostics and repair, transmission overhaul and service, brake system repair, suspension component replacement, steering system overhaul, electrical system troubleshooting, body panel repair and replacement, HVAC system repair, diagnostic trouble code (DTC) interpretation and resolution.
Diagnostic Procedures:
Systematic diagnostic charts, troubleshooting flowcharts for common drivability and electrical issues, OBD-II diagnostic procedures and DTC interpretations.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance, component replacement, complete system diagnostics, and detailed repair procedures suitable for professional technicians and advanced DIYers.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly including torque specifications and clearances.
Electrical Schematics:
Comprehensive color-coded wiring diagrams for all electrical systems, including power distribution, grounds, and component tracing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text for quick information retrieval
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.5L (214.6 cu in) High Output V6 (EGW)
Engine 2:
2.7L (167.0 cu in) V6 (EBL)
Engine 3:
3.2L (195.2 cu in) V6 (EAK) - Primarily for Concorde/Intrepid
Performance 3.5L
Horsepower 3.5L:
250 hp @ 6400 rpm (300M), 234 hp @ 6000 rpm (Concorde/Intrepid)
Torque 3.5L:
255 lb-ft @ 3900 rpm (300M), 232 lb-ft @ 4000 rpm (Concorde/Intrepid)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
ECU:
Chrysler's proprietary engine control unit (ECU) system, often integrated with the Powertrain Control Module (PCM).
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (42LE)
Optional
Optional Transmission:
None typically offered in 2004 for these models.
Features
Shift Logic:
AutoStick (manual shifting mode) available on higher trims and certain engines.
Fluid Type
Fluid Specification:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase:
~113.1 inches
Length:
~200.5 inches (300M), ~203.7 inches (Concorde/Intrepid)
Width:
~74.4 inches
Height:
~56.7 inches
Weights
Curb Weight:
~3600-3900 lbs (depending on model and equipment)
Gross Vehicle Weight Rating:
~4900 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (Driver and Passenger) - Generally for 2004 models
NHTSA Side Impact:
4-star (Front and Rear Passenger) - Generally for 2004 models
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, optional rear side-impact airbags.
Seatbelts:
Front pretensioner seatbelts, rear 3-point seatbelts.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems (e.g., Infinity), CD player, cassette player, AM/FM radio. Navigation system optional on higher trims.
Climate Control:
Automatic Climate Control (ACC) available, often with dual-zone functionality.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Standard keyless entry system.
Connectivity
Telematics:
Optional SentryKey immobilizer system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic blend or synthetic oil).
Air Filter Replacement:
Every 30,000 miles or 24 months.
Spark Plug Replacement:
Typically 100,000 miles for platinum or iridium tipped spark plugs.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API certified)
Coolant Specification:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, ethylene glycol based, in a 50/50 mix with distilled water.
Known Issues
Intake Manifold Gasket:
Leaking intake manifold gaskets, particularly on the 3.5L HO engine, can lead to coolant leaks and misfires.
Transmission Solenoids:
The 42LE transmission can develop issues with solenoids, leading to shifting problems.
Window Regulators:
Power window regulators are a common failure point.
Evaporative Emissions System:
EVAP system leaks (e.g., purge valve, charcoal canister) can trigger check engine lights.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable, stylish, and well-equipped sedans, often targeting the executive market.
Model Evolution
Lh Platform History:
These models are part of the second generation of Chrysler's LH platform, known for its cab-forward design and distinctive styling.
Production
Production Period:
Chrysler 300M: 1999-2004. Dodge Intrepid: 1993-2004. Chrysler Concorde: 1993-2004.
Manufacturing Location:
Brampton Assembly, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The 300M was recognized by Car and Driver as one of its '10Best' lists multiple times during its production run.
Consumer Reports:
Consumer Reports ratings varied, with some model years and engines receiving better reliability marks than others.
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