This manual covers the Chrysler Caravan, a versatile minivan produced from 1996 to 2005. Built on the Chrysler Minivan Platform (NS/GS), this vehicle is renowned for its spacious interior, flexible seating, and practical design, making it an ideal choice for families, small businesses, and fleet operators. Notable features include comfortable seating, a smooth ride, and ample cargo space, further enhanced by its signature sliding doors and optional long-wheelbase configurations. The Caravan offers a range of V6 engine options, providing a balance of power and efficiency for everyday use and longer journeys. This comprehensive Service Repair Workshop Manual provides in-depth guidance for the maintenance, repair, and troubleshooting of your Chrysler Caravan. Covering all major systems, including engine mechanical and electrical, fuel, exhaust, cooling, transmission, drivetrain, suspension, steering, brakes, and body systems, this manual offers detailed procedures for routine maintenance, component removal and installation, and even engine and transmission overhauls. With clear, high-resolution wiring diagrams, diagnostic trouble code explanations, and precise specifications, this resource empowers owners, mechanics, and technicians to effectively diagnose issues and ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Caravan Generation Generation Designation: NS/GS Codes Platform Code: Chrysler Minivan Platform (NS/GS) 👋 Introduction Market Position Vehicle Type: Minivan Target Audience: Families, small businesses, fleet operators Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager, Nissan Quest Key Features Versatility: Spacious interior, flexible seating configurations Comfort: Smooth ride, comfortable seating Practicality: Ample cargo space, sliding doors 📋 Manual Details Coverage Areas Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Approximately 2000+ Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Electrical: Yes Fuel System: Yes Exhaust System: Yes Cooling System: Yes Transmission Automatic: Yes Transmission Manual: Yes (if applicable) Drivetrain Axles: Yes Suspension Front: Yes Suspension Rear: Yes Steering System: Yes Brake System Front: Yes Brake System Rear: Yes Anti Lock Braking System ABS: Yes Body Frame: Yes Body Panels Doors: Yes Interior Trim: Yes Seating Systems: Yes HVAC System: Yes Lighting System: Yes Instrument Panel Gauges: Yes Power Accessories Windows: Yes Power Accessories Locks: Yes Power Accessories Doors: Yes (e.g., sliding door, liftgate) Audio System: Yes Security System Alarms: Yes Airbag System Srs: Yes Wiring Diagrams Electrical Schematics: Yes Procedures Included Routine Maintenance: Yes Troubleshooting Diagnostics: Yes Component Removal Installation: Yes Engine Rebuild: Yes Transmission Overhaul: Yes Brake System Repair: Yes Suspension And Steering Repair: Yes Body And Interior Repair: Yes Electrical Component Testing: Yes HVAC System Repair: Yes Diagnostic Trouble Codes DTC Explanation: Yes Technical Depth Depth Of Information: Comprehensive (from basic maintenance to full overhauls) Diagnostic Procedures: Detailed symptom-based troubleshooting guides Torque Specifications: Included for all major fasteners Clearances And Tolerances: Included for critical engine and drivetrain components Wiring Diagram Clarity: High-resolution and detailed 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF Print Quality Printability: Designed for easy printing of individual sections Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Available: 3.0L V6 (Vulcan), 3.3L V6 (EGA), 3.8L V6 (L32) Performance Horsepower Range: 150-215 HP (depending on engine) Torque Range: 170-267 lb-ft (depending on engine) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (41TE/42LE) Optional Optional Transmission: N/A (Automatic standard across most trims) Features Transmission Features: Electronically controlled, overdrive 📐 Dimensions Exterior Wheelbase Standard: 113.3 inches Wheelbase Long Wheelbase Lwb: 119.3 inches Cargo Max Cargo Volume Standard Wheelbase: Approx. 133.4 cu ft Max Cargo Volume Long Wheelbase: Approx. 159.1 cu ft Weights Curb Weight Range: Approx. 3800 - 4400 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (1996-1999 models, specific tests vary) NHTSA Front Impact Passenger: 4 Stars (1996-1999 models, specific tests vary) Active Features Anti Lock Braking System ABS: Standard or Optional depending on year/trim Passive Features Airbags Front: Driver and Passenger Airbags (SRS) Child Seat Anchors Latch: Available (may require specific installation kit for earlier years) 💡 Technology Features Infotainment Audio Options: AM/FM radio, cassette player, CD player (optional), premium sound systems Driver Assistance Cruise Control: Standard on most trims Power Adjustable Pedals: Available on some later models Connectivity Auxiliary Input: Not typically factory equipped; aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: 3,000-7,500 miles or 6 months (refer to manual for specific engine/oil type) Engine Air Filter Replacement: 15,000-30,000 miles Spark Plug Replacement: 30,000-100,000 miles (depending on plug type) Transmission Fluid Change: 30,000-60,000 miles Fluid Specifications Engine Oil Type: API SN/SP, ILSAC GF-6A (typically 5W-30, consult manual for exact spec) Transmission Fluid Type: ATF+4 (for later models), ATF+3 (for earlier...