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Chrysler Concorde 2003 Service Repair Workshop Manual

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Basic Information Identification Make: Chrysler Model: Concorde Year: 2003 Trim Levels Covered: LXi, Limited Codes Platform Code: LH Introduction Market Position Vehicle Segment: Full-size sedan, luxury segment Target Audience: Families and individuals seeking comfortable and spacious transportation. Competitive Analysis Key Competitors: Buick LeSabre, Ford Crown Victoria, Toyota Avalon, Mercury Grand Marquis. Key Features Design Philosophy: Aerodynamic styling, spacious interior, comfortable ride, V6 powertrain. Unique Selling Points: Spacious cabin, smooth ride quality, distinctive styling for its era. Manual Details Coverage Areas Coverage Scope: Comprehensive vehicle service and repair Geographic Coverage: Global (mechanic standard) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, troubleshooting, and component replacement for 3.5L V6 SOHC and 3.5L V6 HO engines. Engine Electrical: Ignition system, fuel injection system (MPI), starting and charging systems, powertrain control module (PCM) diagnostics and wiring diagrams. Transmission: 42LE automatic transmission: overhaul, repair, troubleshooting, fluid specifications, and torque converter procedures. Brakes: Front and rear disc brake systems, ABS (Anti-lock Braking System) diagnostics, hydraulic components, and bleeding procedures. Suspension: Front MacPherson strut, rear independent suspension, alignment specifications, component replacement (shocks, struts, bushings), and troubleshooting. Steering: Power steering system: pump, rack and pinion, fluid specifications, bleeding procedures, and troubleshooting. Climate Control: HVAC system: A/C components, refrigerant, system diagnostics, heater core, blower motor, and climate control module. Electrical Systems: Lighting, power windows, power locks, power seats, mirrors, interior and exterior electrical components, wiring diagrams, and fuse/relay information. Body And Chassis: Body panel removal/installation, doors, hood, trunk, bumpers, interior trim, glass replacement, and chassis lubrication. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and hangers. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure testing, and evaporative emission control system. Safety Systems: Airbag system components, SRS module diagnostics, seat belt mechanisms. Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, tire rotation. Troubleshooting: System-specific diagnostic charts, symptom-based troubleshooting guides, and common fault code explanations. Engine Repair: Head gasket replacement, piston ring replacement, valve servicing, timing belt/chain replacement (if applicable), and engine rebuild procedures. Transmission Repair: Valve body repair, clutch pack replacement, seal replacement, and transmission fluid/filter service. Brake Service: Brake pad/rotor replacement, caliper overhaul, brake line replacement, ABS sensor replacement. Suspension And Steering Repair: Strut/shock absorber replacement, control arm bushing replacement, power steering pump/rack replacement. Electrical Diagnostics: Wiring harness repair, sensor testing, actuator testing, component replacement with diagnostic procedures. HVAC Service: Refrigerant charging, leak detection, compressor replacement, evaporator/heater core replacement. Bodywork And Trim: Panel alignment, interior trim removal, door handle replacement, mirror replacement. Technical Depth Depth Of Information: Expert level: Covers complete overhaul, component-level diagnostics, and detailed repair procedures. Diagnostic Capabilities: Includes detailed diagnostic procedures, wiring diagrams, and component resistance/voltage specifications. Rebuild Information: Comprehensive rebuild procedures for major mechanical components like the engine and transmission. Manual Specifications File Format File Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Quality: High-resolution diagrams and illustrations. Printability: Printable pages for on-site workshop use. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine 1 Displacement: 3.5L (214 cu in) Engine 1 Configuration: SOHC V6 Engine 1 Horsepower: 200 hp @ 5600 rpm Engine 1 Torque: 230 lb-ft @ 3200 rpm Secondary Engine Engine 2 Displacement: 3.5L (214 cu in) Engine 2 Configuration: SOHC V6 (High Output) Engine 2 Horsepower: 232 hp @ 5700 rpm Engine 2 Torque: 242 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane (Regular Unleaded) Engine Management Engine Control Unit: Powertrain Control Module (PCM) Transmission Standard Transmission Transmission Type: 4-speed automatic Transmission Model: 42LE Features Transmission Features: Electronically controlled, overdrive Fluid Specification Transmission Fluid Type: ATF+4 (Mopar) Dimensions Exterior Length: 201.0 inches Width: 74.9 inches Height: 55.9 inches Wheelbase: 113.0 inches Interior Front Headroom: 39.7 inches Rear Headroom: 38.4 inches Front Legroom: 43.7 inches Rear Legroom: 40.9 inches Passenger Volume: 106.1 cu ft Cargo Trunk Volume: 20.0 cu ft Weights Curb Weight: 3660 - 3785 lbs Gross Vehicle Weight Rating: 4800 lbs Safety Features Ratings NHTSA Front Impact Driver: Good NHTSA Front Impact Passenger: Good IIHS Front Offset Crash Test: Acceptable Active Features ABS: Standard Traction Control: Optional on base, Standard on LXi/Limited Passive Features Airbags: Driver and front passenger airbags Seatbelts: Front: 3-point, pretensioners; Rear: 3-point Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, cassette player, and premium Infinity speaker systems. Climate Control Tech: Available automatic climate control with dual-zone functionality. Driver Assistance Cruise Control: Standard Tire Pressure Monitoring: Not available Connectivity Auxiliary Input: Not standard; aftermarket solutions available. Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (depending on oil...
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Chrysler Concorde 2003 Service Repair Workshop Manual
Basic Information
Identification
Make: Chrysler
Model: Concorde
Year: 2003
Trim Levels Covered: LXi, Limited
Codes
Platform Code: LH
Introduction
Market Position
Vehicle Segment: Full-size sedan, luxury segment
Target Audience: Families and individuals seeking comfortable and spacious transportation.
Competitive Analysis
Key Competitors: Buick LeSabre, Ford Crown Victoria, Toyota Avalon, Mercury Grand Marquis.
Key Features
Design Philosophy: Aerodynamic styling, spacious interior, comfortable ride, V6 powertrain.
Unique Selling Points: Spacious cabin, smooth ride quality, distinctive styling for its era.
Manual Details
Coverage Areas
Coverage Scope: Comprehensive vehicle service and repair
Geographic Coverage: Global (mechanic standard)
Page Count
Estimated Page Count: 1500+
Manual Type
Manual Type: Service and Repair Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Detailed overhaul, troubleshooting, and component replacement for 3.5L V6 SOHC and 3.5L V6 HO engines.
Engine Electrical: Ignition system, fuel injection system (MPI), starting and charging systems, powertrain control module (PCM) diagnostics and wiring diagrams.
Transmission: 42LE automatic transmission: overhaul, repair, troubleshooting, fluid specifications, and torque converter procedures.
Brakes: Front and rear disc brake systems, ABS (Anti-lock Braking System) diagnostics, hydraulic components, and bleeding procedures.
Suspension: Front MacPherson strut, rear independent suspension, alignment specifications, component replacement (shocks, struts, bushings), and troubleshooting.
Steering: Power steering system: pump, rack and pinion, fluid specifications, bleeding procedures, and troubleshooting.
Climate Control: HVAC system: A/C components, refrigerant, system diagnostics, heater core, blower motor, and climate control module.
Electrical Systems: Lighting, power windows, power locks, power seats, mirrors, interior and exterior electrical components, wiring diagrams, and fuse/relay information.
Body And Chassis: Body panel removal/installation, doors, hood, trunk, bumpers, interior trim, glass replacement, and chassis lubrication.
Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and hangers.
Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure testing, and evaporative emission control system.
Safety Systems: Airbag system components, SRS module diagnostics, seat belt mechanisms.
Procedures Included
Routine Maintenance: Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, tire rotation.
Troubleshooting: System-specific diagnostic charts, symptom-based troubleshooting guides, and common fault code explanations.
Engine Repair: Head gasket replacement, piston ring replacement, valve servicing, timing belt/chain replacement (if applicable), and engine rebuild procedures.
Transmission Repair: Valve body repair, clutch pack replacement, seal replacement, and transmission fluid/filter service.
Brake Service: Brake pad/rotor replacement, caliper overhaul, brake line replacement, ABS sensor replacement.
Suspension And Steering Repair: Strut/shock absorber replacement, control arm bushing replacement, power steering pump/rack replacement.
Electrical Diagnostics: Wiring harness repair, sensor testing, actuator testing, component replacement with diagnostic procedures.
HVAC Service: Refrigerant charging, leak detection, compressor replacement, evaporator/heater core replacement.
Bodywork And Trim: Panel alignment, interior trim removal, door handle replacement, mirror replacement.
Technical Depth
Depth Of Information: Expert level: Covers complete overhaul, component-level diagnostics, and detailed repair procedures.
Diagnostic Capabilities: Includes detailed diagnostic procedures, wiring diagrams, and component resistance/voltage specifications.
Rebuild Information: Comprehensive rebuild procedures for major mechanical components like the engine and transmission.
Manual Specifications
File Format
File Format: PDF
Searchability: Searchable text content for quick information retrieval.
Print Quality
Image Quality: High-resolution diagrams and illustrations.
Printability: Printable pages for on-site workshop use.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine 1 Displacement: 3.5L (214 cu in)
Engine 1 Configuration: SOHC V6
Engine 1 Horsepower: 200 hp @ 5600 rpm
Engine 1 Torque: 230 lb-ft @ 3200 rpm
Secondary Engine
Engine 2 Displacement: 3.5L (214 cu in)
Engine 2 Configuration: SOHC V6 (High Output)
Engine 2 Horsepower: 232 hp @ 5700 rpm
Engine 2 Torque: 242 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery: Multi-port Fuel Injection (MPI)
Recommended Fuel: 87 Octane (Regular Unleaded)
Engine Management
Engine Control Unit: Powertrain Control Module (PCM)
Transmission
Standard Transmission
Transmission Type: 4-speed automatic
Transmission Model: 42LE
Features
Transmission Features: Electronically controlled, overdrive
Fluid Specification
Transmission Fluid Type: ATF+4 (Mopar)
Dimensions
Exterior
Length: 201.0 inches
Width: 74.9 inches
Height: 55.9 inches
Wheelbase: 113.0 inches
Interior
Front Headroom: 39.7 inches
Rear Headroom: 38.4 inches
Front Legroom: 43.7 inches
Rear Legroom: 40.9 inches
Passenger Volume: 106.1 cu ft
Cargo
Trunk Volume: 20.0 cu ft
Weights
Curb Weight: 3660 - 3785 lbs
Gross Vehicle Weight Rating: 4800 lbs
Safety Features
Ratings
NHTSA Front Impact Driver: Good
NHTSA Front Impact Passenger: Good
IIHS Front Offset Crash Test: Acceptable
Active Features
ABS: Standard
Traction Control: Optional on base, Standard on LXi/Limited
Passive Features
Airbags: Driver and front passenger airbags
Seatbelts: Front: 3-point, pretensioners; Rear: 3-point
Technology Features
Infotainment
Audio System: Available AM/FM stereo with CD player, cassette player, and premium Infinity speaker systems.
Climate Control Tech: Available automatic climate control with dual-zone functionality.
Driver Assistance
Cruise Control: Standard
Tire Pressure Monitoring: Not available
Connectivity
Auxiliary Input: Not standard; aftermarket solutions available.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000-7,500 miles or 6 months, whichever comes first (depending on oil used).
Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement: Approximately every 100,000 miles (for original type spark plugs).
Transmission Fluid Change: Every 30,000-60,000 miles or as recommended by severe service schedule.
Fluid Specifications
Engine Oil Specification: SAE 5W-30 (meeting Chrysler MS-6395)
Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water.
Brake Fluid Type: DOT 3
Known Issues
Common Engine Issues: Head gasket leaks, oil sludge buildup (if maintenance is neglected), intake manifold gasket leaks.
Common Transmission Issues: Slipping or harsh shifting, solenoid failures in the 42LE transmission.
Common Suspension Issues: Worn ball joints, strut mounts, and sway bar links leading to noise and handling degradation.
Common Electrical Issues: Window regulator failures, instrument cluster intermittent operation, HVAC control panel issues.
Vehicle History
Brand Heritage
Brand History: Chrysler Corporation, established in 1925, known for innovation and distinctive American styling.
Model Evolution
First Generation: 1993-1997
Second Generation: 1998-2004
Year 2003 Significance: Part of the second generation facelift, offering improved styling and features.
Production
Manufacturing Location: Detroit, Michigan, USA
Production Span: 1993-2004
Awards & Recognition
Recognitions
Car And Driver 10Best: Was a contender and often praised for its value and comfort, though not consistently on the 10Best list in this generation.
Ratings
Consumer Reports Reliability: Mixed to below average for its class and time.
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