Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, engine identification, specifications, troubleshooting, diagnosis.
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Engine Electrical:
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Ignition system, starting system, charging system, ignition timing, sensors, wiring diagrams, troubleshooting electrical faults.
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Emission Control:
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Emissions system components, catalytic converter, EGR system, PCV system, evaporative emission control (EVAP), diagnosis of emission-related faults.
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Fuel System:
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Fuel injection system (likely Bosch L-Jetronic or similar for the era), fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, fuel tank, vapor control, troubleshooting.
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Transmission Manual:
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Clutch operation, clutch assembly, manual transaxle service, gear ratios, lubrication, repair procedures, troubleshooting.
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Transmission Automatic:
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Automatic transaxle service, hydraulic system, torque converter, shift control, lubrication, repair procedures, troubleshooting.
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Suspension Steering:
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Front suspension (McPherson struts), rear suspension (independent or semi-independent), steering gear, power steering system, alignment specifications, troubleshooting.
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Brakes:
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Front disc brakes, rear drum brakes (likely), brake system components, hydraulic circuits, master cylinder, brake fluid specifications, service, repair, bleeding, troubleshooting.
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Body Electrical:
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Lighting system, power windows, power locks, wipers, horn, instrument cluster, audio system wiring, convenience features, troubleshooting.
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HVAC:
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Air conditioning system components, refrigerant specifications, heater core, blower motor, climate controls, service, troubleshooting.
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Procedures Included
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Maintenance:
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Oil changes, filter replacements, spark plug replacement, air filter replacement, fluid checks and top-offs, belt inspection and replacement, brake pad inspection and replacement.
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Repair:
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Component removal and installation, engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical system diagnosis and repair, body panel repair.
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Troubleshooting:
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System-specific diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation (if applicable), electrical system diagnosis.
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Technical Depth
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Depth:
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Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first.
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Fluid Specifications
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Engine Oil:
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API SG/SH rated, SAE 10W-30 or 10W-40, capacity approx. 4.5 quarts (4.3 liters) with filter.
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Transmission Fluid Manual:
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API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90.
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Transmission Fluid Automatic:
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Chrysler ATF+2 or Dexron II (check manual for exact spec), capacity approx. 7-8 quarts (6.6-7.6 liters).
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Coolant:
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Ethylene glycol based antifreeze/coolant (typically a 50/50 mix with distilled water), capacity approx. 7-8 quarts (6.6-7.6 liters).
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Brake Fluid:
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DOT 3 glycol-based brake fluid.
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Known Issues
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Common Problems:
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Turbocharger seal leaks, aging fuel injectors, electrical system glitches (especially older wiring), suspension wear, exhaust system corrosion, occasional head gasket issues on high-mileage turbocharged engines.
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