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2005 Chrysler Crossfire & Srt-6 Service Repair Manual version 6th

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Variant: SRT-6 Year: 2005 Codes Platform Code: ZH Chassis Code: Coupe / Roadster 👋 Introduction Market Position Market Segment: Sports Car / Grand Tourer Competitive Analysis Competitors: Porsche Boxster/Cayman, BMW Z4, Mercedes-Benz SLK, Audi TT Key Features Design Origin: Based on the Mercedes-Benz R170 SLK platform Powertrain Collaboration: Utilizes Mercedes-Benz V6 engines and transmissions Manual Advantage Advantage Over Others: Single, complete, bookmarked, and linked PDF file; manufacturer-written; used by dealership mechanics 📋 Manual Details Coverage Areas Main Coverage: Full Service and Repair Specific Systems: Body, Chassis, Electrical, Engine, Transmission, Brakes, Suspension, HVAC, Fuel System, Exhaust System, Steering, Driveline, Emissions Control, Audio/Video, Restraints, Speed Control, Theft Security, Wipers/Washers Page Count Estimated Page Count: Not Specified (Comprehensive Workshop Manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Engine Control System, Lubrication, Cooling System, Ignition Control, Fuel System, Exhaust System, Emission Control Systems Transmission Systems: Automatic Transmission (NAG1), Manual Transmission (DGU), Clutch System, Driveline, Differential Chassis Systems: Suspension (Front and Rear), Brakes (Hydraulic, ABS), Steering System, Wheels and Tires, Frame and Bumpers Electrical Systems: Power Systems, Lighting (Lamps), Horn, Instrument Cluster, Audio/Video, Chime/Buzzer, Electronic Control Modules (ECM/PCM), Restraints (Airbags), Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams Procedures Included Diagnostic Procedures: Technical Diagnostic Procedures, Troubleshooting Guides Repair Procedures: Disassembly and Installation Procedures, Component Replacement, System Adjustments Maintenance Procedures: Lubrication and Maintenance Schedules, Fluid Checks and Changes Technical Depth Depth: Comprehensive Workshop Manual, suitable for dealership mechanics and advanced DIY users 📊 Manual Specifications File Format File Type: PDF Searchability: Fully Searchable Bookmarking: Fully Bookmarked Print Quality Printability: Printable (individual pages or full manual) Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Standard: M112 (3.2L V6 SOHC 18 Valve) Engine Displacement Standard: 3.2 Liters (3199 cc) Engine Configuration Standard: V6 SOHC (Single Overhead Cam) Engine Valves Standard: 18 Valves (3 valves per cylinder) Engine Aspiration Standard: Naturally Aspirated Engine Horsepower Standard: 215 hp @ 6000 rpm (estimated) Engine Torque Standard: 229 lb-ft @ 3000-4500 rpm (estimated) Performance Engine Engine Code Srt6: M112 E32 ML (3.2L V6 SUPERCHARGED) Engine Displacement Srt6: 3.2 Liters (3199 cc) Engine Configuration Srt6: V6 SOHC (Single Overhead Cam) with Supercharger Engine Valves Srt6: 18 Valves (3 valves per cylinder) Engine Aspiration Srt6: Supercharged Engine Horsepower Srt6: 350 hp @ 6000 rpm Engine Torque Srt6: 339 lb-ft @ 3500 rpm Fuel System Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Fuel Delivery: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type Standard: Automatic Transmission Transmission Code Standard: 5G-TRONIC (NAG1) Number Of Speeds Standard: 5-Speed Optional Transmission Type Optional: Manual Transmission Transmission Code Optional: DGU Number Of Speeds Optional: 6-Speed Features Transmission Fluid Spec Nag1: MB Specification 236.10 (e.g., Pentosin ATF 1) Transmission Fluid Spec Dgu: GL-4 Manual Transmission Fluid 📐 Dimensions Exterior Wheelbase: 99.8 inches (2535 mm) Length: 169.2 inches (4300 mm) Width: 69.5 inches (1765 mm) Height: 51.6 inches (1311 mm) Weights Curb Weight Coupe Auto: 3175 lbs (1440 kg) Curb Weight Roadster Auto: 3230 lbs (1465 kg) Curb Weight Srt6 Coupe: 3296 lbs (1495 kg) Cargo Cargo Volume Coupe: 7.8 cu ft Cargo Volume Roadster: 4.4 cu ft (with roof up) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not Rated NHTSA Frontal Impact Passenger: Not Rated IIHS Frontal Offset: Acceptable (2005 model year specific) Active Features Braking System: 4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Electronic Traction Control (ETC) Stability Control: Electronic Stability Program (ESP) Passive Features Airbags: Driver and Passenger Front Airbags, Side-Curtain Airbags (Coupe), Seat-Mounted Side Airbags (Roadster) Seatbelts: Three-point safety belts with pretensioners Rollover Protection: Deployable rollover protection bars (Roadster) 💡 Technology Features Infotainment Audio System: Bose premium audio system (optional on some trims) Navigation: Optional GPS Navigation System Driver Assistance Parking Sensors: Optional Rear Parking Assist System Connectivity Bluetooth: Not standard, may have been an aftermarket or dealer-installed option Comfort Features Climate Control: Automatic Climate Control Seating: Heated Seats 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 miles or 12 months, whichever comes first (using synthetic oil) Air Filter Replacement: Every 15,000-30,000 miles or as needed Cabin Air Filter: Every 15,000-20,000 miles or annually Spark Plug Replacement Standard Engine: Approximately 100,000 miles (Long-life iridium spark plugs) Spark Plug Replacement Srt6 Engine: Approximately 60,000-100,000 miles (specific plug type and interval may vary) Fluid Specifications Engine Oil Spec: SAE 0W-40 Full Synthetic (MB Approval 229.5) Engine Oil Capacity 3.2L: 8.5 US quarts (8.0 Liters) with filter change Coolant Spec: MB Specification 325.0 / 326.0 (Antifreeze/Coolant, Blue) Brake Fluid Spec: DOT 4 Known Issues Common Issues Electrical: Water intrusion into electronics (especially after washing or rain), faulty convertible top module (Roadster),...
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Sku: 338491
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2005 Chrysler Crossfire & Srt-6 Service Repair Manual version 6th
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Model Variant:
SRT-6
Year:
2005
Codes
Platform Code:
ZH
Chassis Code:
Coupe / Roadster
👋 Introduction
Market Position
Market Segment:
Sports Car / Grand Tourer
Competitive Analysis
Competitors:
Porsche Boxster/Cayman, BMW Z4, Mercedes-Benz SLK, Audi TT
Key Features
Design Origin:
Based on the Mercedes-Benz R170 SLK platform
Powertrain Collaboration:
Utilizes Mercedes-Benz V6 engines and transmissions
Manual Advantage
Advantage Over Others:
Single, complete, bookmarked, and linked PDF file; manufacturer-written; used by dealership mechanics
📋 Manual Details
Coverage Areas
Main Coverage:
Full Service and Repair
Specific Systems:
Body, Chassis, Electrical, Engine, Transmission, Brakes, Suspension, HVAC, Fuel System, Exhaust System, Steering, Driveline, Emissions Control, Audio/Video, Restraints, Speed Control, Theft Security, Wipers/Washers
Page Count
Estimated Page Count:
Not Specified (Comprehensive Workshop Manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Engine Control System, Lubrication, Cooling System, Ignition Control, Fuel System, Exhaust System, Emission Control Systems
Transmission Systems:
Automatic Transmission (NAG1), Manual Transmission (DGU), Clutch System, Driveline, Differential
Chassis Systems:
Suspension (Front and Rear), Brakes (Hydraulic, ABS), Steering System, Wheels and Tires, Frame and Bumpers
Electrical Systems:
Power Systems, Lighting (Lamps), Horn, Instrument Cluster, Audio/Video, Chime/Buzzer, Electronic Control Modules (ECM/PCM), Restraints (Airbags), Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams
Procedures Included
Diagnostic Procedures:
Technical Diagnostic Procedures, Troubleshooting Guides
Repair Procedures:
Disassembly and Installation Procedures, Component Replacement, System Adjustments
Maintenance Procedures:
Lubrication and Maintenance Schedules, Fluid Checks and Changes
Technical Depth
Depth:
Comprehensive Workshop Manual, suitable for dealership mechanics and advanced DIY users
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully Searchable
Bookmarking:
Fully Bookmarked
Print Quality
Printability:
Printable (individual pages or full manual)
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Standard:
M112 (3.2L V6 SOHC 18 Valve)
Engine Displacement Standard:
3.2 Liters (3199 cc)
Engine Configuration Standard:
V6 SOHC (Single Overhead Cam)
Engine Valves Standard:
18 Valves (3 valves per cylinder)
Engine Aspiration Standard:
Naturally Aspirated
Engine Horsepower Standard:
215 hp @ 6000 rpm (estimated)
Engine Torque Standard:
229 lb-ft @ 3000-4500 rpm (estimated)
Performance Engine
Engine Code Srt6:
M112 E32 ML (3.2L V6 SUPERCHARGED)
Engine Displacement Srt6:
3.2 Liters (3199 cc)
Engine Configuration Srt6:
V6 SOHC (Single Overhead Cam) with Supercharger
Engine Valves Srt6:
18 Valves (3 valves per cylinder)
Engine Aspiration Srt6:
Supercharged
Engine Horsepower Srt6:
350 hp @ 6000 rpm
Engine Torque Srt6:
339 lb-ft @ 3500 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type Standard:
Automatic Transmission
Transmission Code Standard:
5G-TRONIC (NAG1)
Number Of Speeds Standard:
5-Speed
Optional
Transmission Type Optional:
Manual Transmission
Transmission Code Optional:
DGU
Number Of Speeds Optional:
6-Speed
Features
Transmission Fluid Spec Nag1:
MB Specification 236.10 (e.g., Pentosin ATF 1)
Transmission Fluid Spec Dgu:
GL-4 Manual Transmission Fluid
📐 Dimensions
Exterior
Wheelbase:
99.8 inches (2535 mm)
Length:
169.2 inches (4300 mm)
Width:
69.5 inches (1765 mm)
Height:
51.6 inches (1311 mm)
Weights
Curb Weight Coupe Auto:
3175 lbs (1440 kg)
Curb Weight Roadster Auto:
3230 lbs (1465 kg)
Curb Weight Srt6 Coupe:
3296 lbs (1495 kg)
Cargo
Cargo Volume Coupe:
7.8 cu ft
Cargo Volume Roadster:
4.4 cu ft (with roof up)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not Rated
NHTSA Frontal Impact Passenger:
Not Rated
IIHS Frontal Offset:
Acceptable (2005 model year specific)
Active Features
Braking System:
4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Electronic Traction Control (ETC)
Stability Control:
Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver and Passenger Front Airbags, Side-Curtain Airbags (Coupe), Seat-Mounted Side Airbags (Roadster)
Seatbelts:
Three-point safety belts with pretensioners
Rollover Protection:
Deployable rollover protection bars (Roadster)
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system (optional on some trims)
Navigation:
Optional GPS Navigation System
Driver Assistance
Parking Sensors:
Optional Rear Parking Assist System
Connectivity
Bluetooth:
Not standard, may have been an aftermarket or dealer-installed option
Comfort Features
Climate Control:
Automatic Climate Control
Seating:
Heated Seats
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or 12 months, whichever comes first (using synthetic oil)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Cabin Air Filter:
Every 15,000-20,000 miles or annually
Spark Plug Replacement Standard Engine:
Approximately 100,000 miles (Long-life iridium spark plugs)
Spark Plug Replacement Srt6 Engine:
Approximately 60,000-100,000 miles (specific plug type and interval may vary)
Fluid Specifications
Engine Oil Spec:
SAE 0W-40 Full Synthetic (MB Approval 229.5)
Engine Oil Capacity 3.2L:
8.5 US quarts (8.0 Liters) with filter change
Coolant Spec:
MB Specification 325.0 / 326.0 (Antifreeze/Coolant, Blue)
Brake Fluid Spec:
DOT 4
Known Issues
Common Issues Electrical:
Water intrusion into electronics (especially after washing or rain), faulty convertible top module (Roadster), CAN bus communication issues
Common Issues Mechanical:
Oil leaks (valve cover gaskets, oil cooler seals), worn suspension bushings, intermittent power steering pump noise
Common Issues Srt6:
Supercharger belt wear, occasional intake manifold leaks
Common Repairs
Typical Repairs:
Brake pad and rotor replacement, suspension component renewal, oil pan gasket replacement, serpentine belt service
📚 Vehicle History
Brand Heritage
Brand Origin:
American, founded 1925
Model Evolution
Model Introduction Year:
2004 model year
Design Collaboration:
Designed by DaimlerChrysler's European design studios and engineered in Germany
Platform Sharing:
Shares the platform and significant components with the Mercedes-Benz R170 SLK
Production
Production Location:
Magna Steyr facility in Graz, Austria
Production Years:
2003-2008
Powertrain Evolution:
Standard 3.2L V6, later SRT-6 supercharged variant introduced
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
Voted 'Most Exciting Car' by Automobile Magazine (2004)
Ratings
Initial Reviews:
Generally praised for its styling, chassis dynamics (inherited from Mercedes), and the SRT-6's potent performance.
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