Chrysler Grand Voyager 2002 Workshop Service Repair Manual
정가
$133.00
할인가
$133.00
정가
단가
/ 단위
할인
품절
🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 2002 Codes Platform: RS (Voyager/Caravan/Town & Country) 👋 Introduction Market Position Segment: Full-size minivan, family vehicle Competitive Analysis Key Competitors: Dodge Grand Caravan, Plymouth Grand Voyager (pre-2001), Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna. Key Features Vehicle Type: Minivan Passenger Capacity: Typically 7-8 passengers with available second and third-row seating configurations. Versatility: Known for its spacious interior, flexible seating arrangements (Stow 'n Go not yet introduced), and family-oriented features. 📋 Manual Details Coverage Areas Geographic Coverage: North America (Chrysler Grand Voyager) Page Count Total Pages: 4426 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, diagnosis, and repair, including cylinder heads, pistons, crankshafts, camshafts, and timing systems. Engine Electrical: Covers ignition system, fuel injection system, starting system, charging system, engine control module (ECM) diagnostics, and wiring diagrams. Transmission Automatic: Comprehensive repair and diagnostic procedures for the automatic transmission, including valve body, torque converter, clutches, bands, and electronic controls. Drivetrain: Front-wheel drive system, including CV joints, driveshafts, differential, and related components. Suspension: Front and rear suspension systems, including shock absorbers, struts, control arms, bushings, ball joints, and wheel bearings. Steering: Power steering system, including pump, steering gear, tie rods, and power steering fluid specifications. Brakes: Front and rear brake systems, including disc brakes, calipers, brake pads, rotors, master cylinder, brake fluid, ABS system diagnostics, and parking brake. Electrical Chassis: Lighting systems (headlights, taillights, interior), horn, wipers, washers, power windows, power locks, mirrors, and related switches. HVAC: Heating, ventilation, and air conditioning system, including refrigerant charging, compressor, evaporator, condenser, blower motor, and climate controls. Body Interior: Interior trim removal and installation, seats, dashboard, door panels, headliner, and body panel components. Body Exterior: Exterior body panels, doors, hood, liftgate, bumpers, glass, and seals. Diagnostics Troubleshooting: Extensive diagnostic procedures, common fault codes (DTCs), symptom-based troubleshooting guides, and diagnostic flowcharts for all major systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, and inspections. Repair: Step-by-step repair instructions for component removal, disassembly, assembly, and installation for all major vehicle systems. Adjustment: Procedures for adjustments to various components, such as brakes, clutch, throttle linkage, and parking brake. Installation: Detailed instructions for the installation of new or replacement parts and components. Removal: Step-by-step instructions for the safe and proper removal of vehicle components. Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds, suitable for professional technicians and experienced DIYers. Diagnostic Tools: Reference to special service tools and equipment required for various repair and diagnostic procedures. Schematics: Includes detailed wiring diagrams, vacuum diagrams, and exploded view diagrams to illustrate component relationships and service procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Yes, all pages are printable. Binding Type Binding: Digital Download (Printable PDF) Paper Type Paper Type: N/A (Digital) Software Requirement Requirement: Adobe Reader Compatibility Os Compatibility: Windows, Mac, Linux ⚙️ Engine Specifications Primary Engine Engine Code: EGA (3.3L V6) Displacement: 3.3 Liters (3301 cc) Configuration: Overhead Valve (OHV), V6 Horsepower: Approximately 158 hp @ 4600 rpm (for 3.3L EGA) Torque: Approximately 190 lb-ft @ 3200 rpm (for 3.3L EGA) Optional Engine Engine Code: L30 (3.8L V6) Displacement: 3.8 Liters (3778 cc) Horsepower: Approximately 180 hp @ 4600 rpm (for 3.8L L30) Torque: Approximately 240 lb-ft @ 3200 rpm (for 3.8L L30) Fuel System Fuel Delivery: Multi-port fuel injection (MPI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type: 4-speed automatic Transmission Model: 41TE Optional Optional Transmission: N/A (Standard for this generation) Features Gear Ratios: Detailed gear ratios are available within the manual for specific transmission model 41TE. Fluid Type: ATF+4 (Chrysler Automatic Transmission Fluid, Type 9602) Fluid Capacity: Approximately 10.5 quarts (9.9 liters) for a dry fill, significantly less for a drain and refill. 📐 Dimensions Exterior Length: Approximately 196.4 inches (4989 mm) Width: Approximately 78.5 inches (1994 mm) (excluding mirrors) Height: Approximately 67.8 inches (1722 mm) (unloaded) Wheelbase: Approximately 119.3 inches (3030 mm) Weights Curb Weight: Approximately 4,000 - 4,300 lbs (1814 - 1950 kg), varies by engine and trim. 🛡️ Safety Features Ratings NHTSA Front Impact: The 2002 Grand Voyager generally received good ratings in frontal crash tests from NHTSA, with some models achieving 4 or 5 stars. IIHS Ratings: IIHS ratings were typically good for frontal impacts for this generation of Voyager. Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Traction Control: Optional traction control system available on some models. Passive Features Airbags: Standard front airbags for driver and passenger; optional side airbags were available. Seat Belts: Three-point seat belts for all outboard seating positions, integrated shoulder belts for center seats. 💡 Technology Features Infotainment Audio System: Optional premium audio systems with CD player, cassette player,...
Dodge Grand Caravan, Plymouth Grand Voyager (pre-2001), Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna.
Key Features
Vehicle Type:
Minivan
Passenger Capacity:
Typically 7-8 passengers with available second and third-row seating configurations.
Versatility:
Known for its spacious interior, flexible seating arrangements (Stow 'n Go not yet introduced), and family-oriented features.
📋 Manual Details
Coverage Areas
Geographic Coverage:
North America (Chrysler Grand Voyager)
Page Count
Total Pages:
4426
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, diagnosis, and repair, including cylinder heads, pistons, crankshafts, camshafts, and timing systems.
Engine Electrical:
Covers ignition system, fuel injection system, starting system, charging system, engine control module (ECM) diagnostics, and wiring diagrams.
Transmission Automatic:
Comprehensive repair and diagnostic procedures for the automatic transmission, including valve body, torque converter, clutches, bands, and electronic controls.
Drivetrain:
Front-wheel drive system, including CV joints, driveshafts, differential, and related components.
Suspension:
Front and rear suspension systems, including shock absorbers, struts, control arms, bushings, ball joints, and wheel bearings.
Steering:
Power steering system, including pump, steering gear, tie rods, and power steering fluid specifications.
Brakes:
Front and rear brake systems, including disc brakes, calipers, brake pads, rotors, master cylinder, brake fluid, ABS system diagnostics, and parking brake.
Electrical Chassis:
Lighting systems (headlights, taillights, interior), horn, wipers, washers, power windows, power locks, mirrors, and related switches.
HVAC:
Heating, ventilation, and air conditioning system, including refrigerant charging, compressor, evaporator, condenser, blower motor, and climate controls.
Body Interior:
Interior trim removal and installation, seats, dashboard, door panels, headliner, and body panel components.
Body Exterior:
Exterior body panels, doors, hood, liftgate, bumpers, glass, and seals.
Diagnostics Troubleshooting:
Extensive diagnostic procedures, common fault codes (DTCs), symptom-based troubleshooting guides, and diagnostic flowcharts for all major systems.
Step-by-step repair instructions for component removal, disassembly, assembly, and installation for all major vehicle systems.
Adjustment:
Procedures for adjustments to various components, such as brakes, clutch, throttle linkage, and parking brake.
Installation:
Detailed instructions for the installation of new or replacement parts and components.
Removal:
Step-by-step instructions for the safe and proper removal of vehicle components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds, suitable for professional technicians and experienced DIYers.
Diagnostic Tools:
Reference to special service tools and equipment required for various repair and diagnostic procedures.
Schematics:
Includes detailed wiring diagrams, vacuum diagrams, and exploded view diagrams to illustrate component relationships and service procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes, all pages are printable.
Binding Type
Binding:
Digital Download (Printable PDF)
Paper Type
Paper Type:
N/A (Digital)
Software Requirement
Requirement:
Adobe Reader
Compatibility
Os Compatibility:
Windows, Mac, Linux
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGA (3.3L V6)
Displacement:
3.3 Liters (3301 cc)
Configuration:
Overhead Valve (OHV), V6
Horsepower:
Approximately 158 hp @ 4600 rpm (for 3.3L EGA)
Torque:
Approximately 190 lb-ft @ 3200 rpm (for 3.3L EGA)
Optional Engine
Engine Code:
L30 (3.8L V6)
Displacement:
3.8 Liters (3778 cc)
Horsepower:
Approximately 180 hp @ 4600 rpm (for 3.8L L30)
Torque:
Approximately 240 lb-ft @ 3200 rpm (for 3.8L L30)
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed automatic
Transmission Model:
41TE
Optional
Optional Transmission:
N/A (Standard for this generation)
Features
Gear Ratios:
Detailed gear ratios are available within the manual for specific transmission model 41TE.
Fluid Type:
ATF+4 (Chrysler Automatic Transmission Fluid, Type 9602)
Fluid Capacity:
Approximately 10.5 quarts (9.9 liters) for a dry fill, significantly less for a drain and refill.
📐 Dimensions
Exterior
Length:
Approximately 196.4 inches (4989 mm)
Width:
Approximately 78.5 inches (1994 mm) (excluding mirrors)
Height:
Approximately 67.8 inches (1722 mm) (unloaded)
Wheelbase:
Approximately 119.3 inches (3030 mm)
Weights
Curb Weight:
Approximately 4,000 - 4,300 lbs (1814 - 1950 kg), varies by engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
The 2002 Grand Voyager generally received good ratings in frontal crash tests from NHTSA, with some models achieving 4 or 5 stars.
IIHS Ratings:
IIHS ratings were typically good for frontal impacts for this generation of Voyager.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional traction control system available on some models.
Passive Features
Airbags:
Standard front airbags for driver and passenger; optional side airbags were available.
Seat Belts:
Three-point seat belts for all outboard seating positions, integrated shoulder belts for center seats.
💡 Technology Features
Infotainment
Audio System:
Optional premium audio systems with CD player, cassette player, and available rear seat entertainment systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Optional keyless entry system.
Connectivity
Usb Ports:
Not available on this model. Connectivity was limited to audio inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, under normal driving conditions, but refer to manual for severe conditions.
Tire Rotation:
Recommended every 7,500 miles (12,000 km).
Transmission Fluid Change:
Recommended every 60,000 - 100,000 miles (96,000 - 160,000 km), or sooner under severe usage. Manual provides specific guidance.
Fluid Specifications
Engine Oil Spec:
API Certified SAE 5W-30 or 5W-40, meeting Chrysler MS-6395 specification.
Coolant Spec:
Chrysler Formula Antifreeze/Coolant (AFR), a blend of ethylene glycol and deionized water.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Transmission Slippage:
The 41TE transmission can be prone to issues like slippage, harsh shifting, and premature failure if not properly maintained or if the valve body develops problems.
Power Sliding Door:
Some models may experience issues with the power sliding door motor or mechanism.
Window Regulators:
Power window regulators can sometimes fail over time.
Front Suspension Wear:
Wear of suspension components such as ball joints and tie rod ends is not uncommon due to vehicle weight and usage.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler is renowned for pioneering the minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s.
Model Evolution
Generation:
This 2002 model represents the second generation of the 'NS' platform Voyager, which began in 1996, with significant updates in 1999 and 2001.
Production
Manufacturing Plant:
Primarily manufactured in Windsor, Ontario, Canada.
Production Years:
The second generation (NS) ran from 1996 to 2000, with the updated NS/RS platform (facelifted) starting in model year 2001. The 2002 model falls within this updated phase.
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
While specific awards for the 2002 model year are not prominently recalled, the Grand Voyager (and its Dodge/Plymouth siblings) consistently received praise for family practicality and space in automotive reviews of the era.