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    Chrysler Intrepid 1993-1997 Workshop Service Repair Manual

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    🏷️ Basic Information Identification Make: Chrysler Model: Intrepid Generation: Second Generation Codes Platform Code: LH 👋 Introduction Market Position Vehicle Segment: Full-size sedan, targeting the family and executive market. Target Audience: Drivers seeking a spacious, comfortable, and well-equipped American sedan with a distinct aerodynamic design. Competitive Analysis Key Competitors: Ford Crown Victoria, Chevrolet Lumina/Impala, Toyota Avalon, Honda Accord (higher trims), Mercury Grand Marquis. Key Features Design Language: Distinctive cab-forward design with a focus on aerodynamic efficiency and interior space. Powertrain Options: Available V6 engines known for smooth power delivery. Interior Appointments: Spacious cabin, comfortable seating, and a focus on driver ergonomics. 📋 Manual Details Coverage Model Years Covered: 1993, 1994, 1995, 1996, 1997 Page Count Total Pages: 1260 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Engine Mechanical: Full coverage: engine assembly, cylinder heads, crankshaft, pistons, connecting rods, valve train, timing (belts/chains), lubrication system, cooling system. Engine Performance: Fuel injection systems (MPI), ignition systems, emissions controls, engine diagnostics, performance tuning, ECU/PCM operation. Transmission Manual: Coverage for manual transmissions (if applicable to specific trims/engines) including clutch, gearbox, driveline components. Transmission Automatic: Full coverage for automatic transmissions (e.g., 42LE), including hydraulic systems, valve body, torque converter, electronic controls, and rebuild procedures. Brakes: Hydraulic system, ABS (Anti-lock Braking System), brake components (calipers, rotors, pads, master cylinder), bleeding procedures, diagnostics. Suspension Steering: Front and rear suspension components (struts, springs, control arms, ball joints, bushings), steering system (rack and pinion, power steering), alignment specifications. Electrical Charging Starting: Battery, alternator, starter motor, wiring harnesses, voltage regulation. Electrical Lighting Accessories: Headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, radio/audio systems. Body Chassis: Body panels, doors, hood, trunk, glass, interior trim, chassis components, rust prevention, body repair basics. HVAC: Heating, ventilation, and air conditioning systems, refrigerant handling, components (compressor, condenser, evaporator, blower motor), diagnostics. Safety Restraint: Airbag system components, SRS (Supplemental Restraint System) warnings, seat belts, pre-tensioners. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom charts, diagnostic flowcharts, specific component testing procedures, use of diagnostic tools. Procedures Maintenance: Routine maintenance schedules, oil changes, filter replacements, spark plugs, belts, hoses, fluid checks and top-offs. Repair: Detailed step-by-step repair instructions for all major systems, including component removal, installation, and adjustment. Overhaul: Engine and transmission overhaul procedures, including disassembly, inspection, part replacement, and reassembly. Installation: Instructions for installing aftermarket parts or specific OEM components. Technical Depth Diagnostic Depth: Advanced diagnostics including multimeter testing, oscilloscope use, sensor data interpretation, and component-specific testing procedures. Rebuild Depth: Comprehensive rebuild procedures for engines and transmissions, including torque specifications, clearances, and critical assembly steps. Electrical Schematics: Detailed wiring diagrams and electrical schematics for all vehicle systems, aiding in troubleshooting and repair. 📊 Manual Specifications File Quality Resolution: High-resolution scans suitable for clear viewing and printing. Searchability: Searchable text within the PDF for quick access to information. Printable: Yes, pages are formatted for printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.3 Liters (3301 cc) Engine 1 Configuration: 3.3L V6 (EGA) Engine 1 Horsepower: 155 hp @ 4800 rpm (approx.) Engine 1 Torque: 190 lb-ft @ 3100 rpm (approx.) Engine 1 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 1 Fuel Type: Unleaded Gasoline (87 octane recommended) Secondary Engine Engine 2 Displacement: 3.5 Liters (3497 cc) Engine 2 Configuration: 3.5L V6 (EVE/EVG) Engine 2 Horsepower: 214 hp @ 5800 rpm (approx.) Engine 2 Torque: 220 lb-ft @ 4200 rpm (approx.) Engine 2 Fuel System: Sequential Multi-Port Fuel Injection (MPI) Engine 2 Fuel Type: Unleaded Gasoline (87 octane recommended) Performance Compression Ratio: 9.0:1 (3.3L), 9.3:1 (3.5L) Bore X Stroke: 3.37 x 3.05 in (3.3L), 3.62 x 3.39 in (3.5L) Fuel System Fuel Tank Capacity: 16.0 gallons (60.6 Liters) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Transmission Model: 42LE Optional Manual Transmission Availability: Not commonly available or offered on US market models during this generation. Features Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity: 8.5 US quarts (8.0 Liters) (dry fill) 📐 Dimensions Exterior Length: 202.7 inches (5148 mm) Width: 74.9 inches (1903 mm) Height: 55.4 inches (1407 mm) Wheelbase: 113.0 inches (2870 mm) Interior Passenger Volume: 106.0 cubic feet (3.0 cubic meters) Cargo Trunk Volume: 17.0 cubic feet (0.48 cubic meters) Weights Curb Weight: 3600 - 3800 lbs (1633 - 1724 kg) (approx., varies by model/engine) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not comprehensively rated by NHTSA for this specific generation, but general safety features were standard. IIHS Ratings: Mixed ratings; earlier models had some structural concerns in side impacts. (Refer to specific year/test for details). Active Features ABS: Standard on most trims and years, with variations in system design. Traction Control: Optional on some models, typically with the 3.5L engine. Passive Features Airbags: Driver and passenger front...
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    Sku: 390199
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    🏷️ Basic Information
    Identification
    Make:
    Chrysler
    Model:
    Intrepid
    Generation:
    Second Generation
    Codes
    Platform Code:
    LH
    👋 Introduction
    Market Position
    Vehicle Segment:
    Full-size sedan, targeting the family and executive market.
    Target Audience:
    Drivers seeking a spacious, comfortable, and well-equipped American sedan with a distinct aerodynamic design.
    Competitive Analysis
    Key Competitors:
    Ford Crown Victoria, Chevrolet Lumina/Impala, Toyota Avalon, Honda Accord (higher trims), Mercury Grand Marquis.
    Key Features
    Design Language:
    Distinctive cab-forward design with a focus on aerodynamic efficiency and interior space.
    Powertrain Options:
    Available V6 engines known for smooth power delivery.
    Interior Appointments:
    Spacious cabin, comfortable seating, and a focus on driver ergonomics.
    📋 Manual Details
    Coverage
    Model Years Covered:
    1993, 1994, 1995, 1996, 1997
    Page Count
    Total Pages:
    1260
    Manual Type
    Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems
    Engine Mechanical:
    Full coverage: engine assembly, cylinder heads, crankshaft, pistons, connecting rods, valve train, timing (belts/chains), lubrication system, cooling system.
    Engine Performance:
    Fuel injection systems (MPI), ignition systems, emissions controls, engine diagnostics, performance tuning, ECU/PCM operation.
    Transmission Manual:
    Coverage for manual transmissions (if applicable to specific trims/engines) including clutch, gearbox, driveline components.
    Transmission Automatic:
    Full coverage for automatic transmissions (e.g., 42LE), including hydraulic systems, valve body, torque converter, electronic controls, and rebuild procedures.
    Brakes:
    Hydraulic system, ABS (Anti-lock Braking System), brake components (calipers, rotors, pads, master cylinder), bleeding procedures, diagnostics.
    Suspension Steering:
    Front and rear suspension components (struts, springs, control arms, ball joints, bushings), steering system (rack and pinion, power steering), alignment specifications.
    Electrical Charging Starting:
    Battery, alternator, starter motor, wiring harnesses, voltage regulation.
    Electrical Lighting Accessories:
    Headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, radio/audio systems.
    Body Chassis:
    Body panels, doors, hood, trunk, glass, interior trim, chassis components, rust prevention, body repair basics.
    HVAC:
    Heating, ventilation, and air conditioning systems, refrigerant handling, components (compressor, condenser, evaporator, blower motor), diagnostics.
    Safety Restraint:
    Airbag system components, SRS (Supplemental Restraint System) warnings, seat belts, pre-tensioners.
    Diagnostics Troubleshooting:
    Diagnostic trouble codes (DTCs), symptom charts, diagnostic flowcharts, specific component testing procedures, use of diagnostic tools.
    Procedures
    Maintenance:
    Routine maintenance schedules, oil changes, filter replacements, spark plugs, belts, hoses, fluid checks and top-offs.
    Repair:
    Detailed step-by-step repair instructions for all major systems, including component removal, installation, and adjustment.
    Overhaul:
    Engine and transmission overhaul procedures, including disassembly, inspection, part replacement, and reassembly.
    Installation:
    Instructions for installing aftermarket parts or specific OEM components.
    Technical Depth
    Diagnostic Depth:
    Advanced diagnostics including multimeter testing, oscilloscope use, sensor data interpretation, and component-specific testing procedures.
    Rebuild Depth:
    Comprehensive rebuild procedures for engines and transmissions, including torque specifications, clearances, and critical assembly steps.
    Electrical Schematics:
    Detailed wiring diagrams and electrical schematics for all vehicle systems, aiding in troubleshooting and repair.
    📊 Manual Specifications
    File Quality
    Resolution:
    High-resolution scans suitable for clear viewing and printing.
    Searchability:
    Searchable text within the PDF for quick access to information.
    Printable:
    Yes, pages are formatted for printing.
    Binding Type
    Binding:
    N/A (Digital PDF format)
    Paper Type
    Paper Type:
    N/A (Digital PDF format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine 1 Displacement:
    3.3 Liters (3301 cc)
    Engine 1 Configuration:
    3.3L V6 (EGA)
    Engine 1 Horsepower:
    155 hp @ 4800 rpm (approx.)
    Engine 1 Torque:
    190 lb-ft @ 3100 rpm (approx.)
    Engine 1 Fuel System:
    Sequential Multi-Port Fuel Injection (MPI)
    Engine 1 Fuel Type:
    Unleaded Gasoline (87 octane recommended)
    Secondary Engine
    Engine 2 Displacement:
    3.5 Liters (3497 cc)
    Engine 2 Configuration:
    3.5L V6 (EVE/EVG)
    Engine 2 Horsepower:
    214 hp @ 5800 rpm (approx.)
    Engine 2 Torque:
    220 lb-ft @ 4200 rpm (approx.)
    Engine 2 Fuel System:
    Sequential Multi-Port Fuel Injection (MPI)
    Engine 2 Fuel Type:
    Unleaded Gasoline (87 octane recommended)
    Performance
    Compression Ratio:
    9.0:1 (3.3L), 9.3:1 (3.5L)
    Bore X Stroke:
    3.37 x 3.05 in (3.3L), 3.62 x 3.39 in (3.5L)
    Fuel System
    Fuel Tank Capacity:
    16.0 gallons (60.6 Liters)
    🔧 Transmission
    Standard
    Transmission Type:
    4-speed Automatic Transmission
    Transmission Model:
    42LE
    Optional
    Manual Transmission Availability:
    Not commonly available or offered on US market models during this generation.
    Features
    Transmission Fluid Type:
    ATF+4 (Mopar)
    Transmission Fluid Capacity:
    8.5 US quarts (8.0 Liters) (dry fill)
    📐 Dimensions
    Exterior
    Length:
    202.7 inches (5148 mm)
    Width:
    74.9 inches (1903 mm)
    Height:
    55.4 inches (1407 mm)
    Wheelbase:
    113.0 inches (2870 mm)
    Interior
    Passenger Volume:
    106.0 cubic feet (3.0 cubic meters)
    Cargo
    Trunk Volume:
    17.0 cubic feet (0.48 cubic meters)
    Weights
    Curb Weight:
    3600 - 3800 lbs (1633 - 1724 kg) (approx., varies by model/engine)
    🛡️ Safety Features
    Ratings
    NHTSA Frontal Impact Driver:
    Not comprehensively rated by NHTSA for this specific generation, but general safety features were standard.
    IIHS Ratings:
    Mixed ratings; earlier models had some structural concerns in side impacts. (Refer to specific year/test for details).
    Active Features
    ABS:
    Standard on most trims and years, with variations in system design.
    Traction Control:
    Optional on some models, typically with the 3.5L engine.
    Passive Features
    Airbags:
    Driver and passenger front airbags standard.
    Seat Belts:
    3-point seat belts for all occupants, front seat belt pre-tensioners.
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM stereo with cassette player. Optional CD player and premium Infinity audio systems available on higher trims.
    Display:
    Basic analog gauges and climate controls. No integrated navigation or touchscreens for this era.
    Driver Assistance
    Cruise Control:
    Standard on most models.
    Anti Lock Brakes:
    ABS standard on most trims, aiding in steering control during heavy braking.
    Connectivity
    Remote Keyless Entry:
    Optional on lower trims, standard on higher trims.
    Power Features:
    Power windows, power door locks, power mirrors were common options or standard on higher trims.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,000-5,000 miles (or 3-6 months), depending on driving conditions and oil type used. Consult manual for specifics.
    Air Filter Replacement:
    Every 15,000-30,000 miles or as needed based on inspection.
    Spark Plug Replacement:
    Approx. 30,000-60,000 miles, depending on plug type (e.g., copper vs. platinum).
    Timing Belt Replacement:
    For 3.5L engine (EVE/EVG), typically around 90,000-100,000 miles. The 3.3L engine (EGA) uses a timing chain, which generally does not require replacement under normal conditions.
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30 (preferred for most conditions), SAE 10W-30 or 10W-40 may be acceptable in warmer climates. Consult owner's manual.
    Engine Oil Capacity:
    Approx. 4.5 US quarts (4.3 Liters) with filter change for 3.3L; approx. 5.0 US quarts (4.7 Liters) for 3.5L. Verify with manual.
    Coolant Type:
    Chrysler Long Life Coolant (HOAT - Hybrid Organic Acid Technology), typically a 50/50 mix with distilled water. Mopar part number 05010855AA or equivalent.
    Brake Fluid Type:
    DOT 3 or DOT 4 brake fluid (refer to reservoir cap or manual).
    Known Issues
    Head Gasket Leaks:
    Can be an issue, especially on higher mileage examples. Look for coolant in oil or oil in coolant.
    Transmission Problems:
    The 42LE transmission can experience solenoid issues, torque converter shudder, or premature wear if not properly maintained.
    Power Window Motors:
    Motor failure or regulator issues are common in these models.
    Alternator Failure:
    Alternators can fail prematurely, leading to charging system issues.
    Interior Trim Wear:
    Plastic trim pieces and seat wear are common due to age and materials.
    HVAC Blend Door Actuators:
    Failure of blend door actuators can cause issues with temperature control and airflow direction.
    📚 Vehicle History
    Brand Heritage
    Chrysler Positioning:
    Chrysler positioned itself as a provider of value-oriented, stylish, and technologically advanced vehicles, often competing with established imports and domestic luxury brands.
    Model Evolution
    Generation Introduction:
    The second generation Intrepid debuted for the 1993 model year, built on the new LH platform, shared with the Dodge Intrepid, Chrysler Concorde, and Eagle Vision. It replaced the K-car based models.
    Design Philosophy:
    Emphasized cab-forward design for increased interior space and a modern, aerodynamic aesthetic. Received a facelift in 1996 with updated styling.
    Production
    Manufacturing Location:
    Bramalea, Ontario, Canada; Newark, Delaware, USA.
    Production Years:
    1993-1997
    🏆 Awards & Recognition
    Recognitions
    Car And Driver 10 Best:
    The LH platform vehicles, including the Intrepid, were recognized for their innovative design and value by various automotive publications during their debut.
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