Basic Information Identification Make: Chrysler Model: PT Cruiser Model Years Covered: 2001, 2002, 2003 Introduction Market Position Vehicle Segment: Compact car, retro-styled hatchback Target Audience: Consumers seeking distinctive styling, practicality, and a comfortable ride Competitive Analysis Key Competitors: Volkswagen Beetle, Ford Focus, Honda Civic, Toyota Corolla Key Features Distinctive Styling: Retro, 1930s-inspired automotive design cues, upright stance, prominent grille, rounded fenders Interior Versatility: Flexible seating configurations ('Trick Seats') allowing various passenger/cargo arrangements Ride Comfort: Emphasis on a smooth and comfortable ride, especially for its class Manual Details Coverage Areas Coverage Scope: Comprehensive Page Count Page Count: 2000+ Manual Type Manual Type: Master Workshop Manual / Service Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling, lubrication, fuel, ignition, exhaust, engine performance diagnostics, computer control systems (ECU/PCM) Transmission Systems: Automatic & Manual Transmission service, diagnosis, repair, clutch, torque converter, hydraulic and electronic controls Drivetrain Systems: Front-wheel drive, axles, CV joints, differentials, wheel bearings Suspension Systems: Front and rear suspension, struts, springs, control arms, bushings, steering knuckles, alignment specifications Brake Systems: Front and rear brakes (disc/drum), hydraulic system, ABS, parking brake, component replacement, bleeding procedures Steering Systems: Power steering, steering column, tie rods, steering gear/rack and pinion, steering angle sensor Electrical Systems: Wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, power accessories, body control module (BCM), diagnostics HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnosis, repair Body And Interior: Body panels, doors, windows, locks, interior trim, seats, sunroof, bumpers, styling details Chassis And Frame: Frame construction, subframes, structural components Safety Systems Airbag Systems: Airbag module diagnosis, SRS system, occupant restraint system Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake service, tire rotation Diagnostic Procedures: Step-by-step troubleshooting guides, symptom-based diagnostics, use of diagnostic scan tools (OBD-II), reading trouble codes (DTCs) Repair Procedures: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation Adjustment Procedures: Wheel alignment adjustments, headlight aiming, clutch adjustment, parking brake adjustment Electrical Troubleshooting: Circuit testing, component testing, wiring harness repair, fuse/relay diagnostics Technical Depth Technical Depth: Expert-level Coverage Detail: Includes torque specifications, clearances, diagnostic flowcharts, wiring diagrams, component locations, technical service bulletins (TSBs) references Manual Specifications File Format Print Quality: High-resolution, suitable for printing Print Quality Searchable Text: Yes Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code: EDZ (2.4L Naturally Aspirated) Engine Displacement: 2.4 Liters (2429 cc) Engine Configuration: Inline 4-cylinder Valvetrain: SOHC (Single Overhead Camshaft), 16 valves Performance Horsepower: 150 hp @ 5900 rpm Torque: 165 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum recommended) Engine Management Engine Control Unit: Chrysler NGC (Next Generation Controller) or similar, supporting OBD-II diagnostics Transmission Standard Transmission Type: 4-Speed Automatic (40TE/41TE) Optional Transmission Type: 5-Speed Manual Features Automatic Transmission Features: Electronic controls, overdrive, torque converter lock-up Fluid Specifications Automatic Transmission Fluid: ATF+4 (Chrysler Material Standard MS-9602) Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil Dimensions Exterior Length: 167.1 inches Width: 66.1 inches Height: 63.1 inches Wheelbase: 104.1 inches Ground Clearance: Approx. 5.3 inches Interior Passenger Volume: Approx. 97.5 cubic feet Cargo Cargo Volume Rear Seats Up: Approx. 21.0 cubic feet Cargo Volume Rear Seats Folded: Approx. 40.6 cubic feet Weights Curb Weight Approx: 3076 lbs (Automatic) / 2985 lbs (Manual) Gross Vehicle Weight Rating Gvw: Approx. 4000 lbs Safety Features Ratings NHTSA Frontal Impact Driver: ★★★★★ (5-Star) NHTSA Frontal Impact Passenger: ★★★★★ (5-Star) NHTSA Side Impact Driver: ★★★★☆ (4-Star) NHTSA Side Impact Rear Passenger: ★★★★☆ (4-Star) IIHS Frontal Offset: Good Active Features Antilock Brakes ABS: Standard (on most models) Traction Control TCS: Optional / Available Passive Features Airbags Front: Standard driver and front passenger airbags Airbags Side Impact: Optional / Available front side airbags Seatbelts: 3-point seatbelts with pretensioners and load limiters Technology Features Infotainment Audio System: Optional Boston Acoustics premium audio system, standard AM/FM/CD player Climate Control: Manual or optional automatic climate control Driver Assistance Cruise Control: Standard Connectivity OBD Interface: OBD-II compliant Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic blend or synthetic oil); 3,750 miles or 3 months if using conventional oil or under severe driving conditions. Air Filter Replacement: Every 30,000 miles or as needed (check visually for contamination) Spark Plug Replacement: Every 100,000 miles (Long-life Iridium plugs) Coolant Flush: Every 100,000 miles or 5 years, whichever comes first (for HOAT coolant) Automatic Transmission Fluid Change: Every 60,000 - 100,000 miles (consult manual for specific conditions and fluid type) Fluid Specifications Engine Oil Type: SAE 5W-30 (API SN or newer certified) Engine Oil Capacity: 4.5 US quarts (with filter change) Coolant Type: Chrysler HOAT (Hybrid Organic Additive Technology) Orange...