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Chrysler Town & Country 2005 Workshop Repair Service Manual

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Basic Information Identification Make: Chrysler Model: Town & Country Year: 2005 Codes Chassis Code: RS (Fourth Generation) Introduction Market Position Market Position: The 2005 Chrysler Town & Country was a leading contender in the mid-size minivan segment, known for its upscale features and family-oriented practicality. This manual supports owners and technicians in maintaining this versatile vehicle. Competitive Analysis Competitors: Competed with vehicles such as the Honda Odyssey, Toyota Sienna, and Ford Freestar/Windstar. The Town & Country offered distinctive styling and premium options for its class. Key Features Key Features: The 2005 model year was part of the fourth generation (RS) and featured innovative solutions like the Stow 'n Go seating system, which greatly enhanced cargo and passenger flexibility. Manual Details Coverage Areas Coverage Scope: All models, engines, and trim levels for the 2005 Chrysler Town & Country. Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emission control systems, exhaust system, transmission (automatic). Chassis: Front suspension, rear suspension, steering system, brake system (hydraulic, ABS), wheel and tire service. Electrical: Battery, charging system, starting system, lighting, instruments, warning indicators, power distribution, body control modules (BCM), infotainment system, entertainment systems, driver assistance systems. Body: Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems (including Stow 'n Go). Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspections. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical schematic interpretation. Repair: Component removal and installation, overhaul procedures, adjustments, component testing, wiring harness repair. Technical Data: Torque specifications, clearances, specifications for wear limits, wiring diagrams, exploded views, component identification. Technical Depth Depth: Comprehensive, covering basic maintenance to in-depth engine and transmission overhaul, electrical system diagnostics and repair. Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Displacement: 3.8L (3778cc) Engine Configuration: V6, Overhead Valve (OHV), 12-valve Engine Code: E40 Horsepower: 200 hp @ 5000 rpm Torque: 235 lb-ft @ 3800 rpm Optional Engine Engine Displacement: 3.3L (3301cc) Engine Configuration: V6, Overhead Valve (OHV), 12-valve Engine Code: EGA Horsepower: 180 hp @ 5000 rpm Torque: 205 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Recommended Fuel: 87 Octane Unleaded Gasoline Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Code: 41TE Optional Transmission Type: N/A (4-speed auto was standard across engines) Features Features: Electronic overdrive, torque converter clutch (TCC). Fluid Specifications Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity: 8.5 US quarts (8.0 Liters) Dimensions Exterior Length: 199.5 inches (5067 mm) Width: 77.0 inches (1956 mm) Height: 68.9 inches (1750 mm) Wheelbase: 119.2 inches (3028 mm) Cargo Cargo Volume Behind 3Rd Row: 37.0 cubic feet (1048 L) Cargo Volume Behind 2Nd Row: 83.5 cubic feet (2364 L) (with 2nd row folded) Cargo Volume Behind 1St Row: 143.5 cubic feet (4064 L) (with 2nd and 3rd rows folded) Weights Curb Weight Est: 4,400 - 4,700 lbs (2000 - 2132 kg) Gross Vehicle Weight Rating Gvw: 5,900 - 6,000 lbs (2676 - 2722 kg) Safety Features Ratings NHTSA Frontal Impact Driver: ★★★★★ (5-Star) NHTSA Frontal Impact Passenger: ★★★★★ (5-Star) NHTSA Side Impact Front Seat: ★★★★★ (5-Star) NHTSA Side Impact Rear Seat: ★★★★ (4-Star) IIHS Moderate Overlap Frontal Offset: Good IIHS Side Impact: Good Active Features Active Features List: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP) - optional on some trims. Passive Features Passive Features List: Multi-stage front airbags, front side-impact airbags, available all-row side curtain airbags, front seat belt pretensioners, LATCH child seat anchor system. Technology Features Infotainment Infotainment Features: Available AM/FM stereo with CD player, Sirius Satellite Radio, rear-seat entertainment system (DVD player and screens), navigation system. Uconnect hands-free communication system was available on later models, though less common for 2005. Driver Assistance Driver Assistance Features: Available park assist (rear parking sensors), power adjustable pedals. Connectivity Connectivity Features: Accessory power outlets, auxiliary input jack for audio devices. Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first) for synthetic blend oil; consult manual for severe duty intervals. Engine Air Filter Replacement: Every 30,000 miles or as needed based on inspection. Cabin Air Filter Replacement: Every 15,000 miles or annually. Spark Plug Replacement: 3.3L: 100,000 miles (original equipment), 3.8L: 100,000 miles (original equipment). Fluid Specifications Engine Oil Type: SAE 5W-30 (Chrysler recommends Pennzoil Synthetic Blend or equivalent) Engine Oil Capacity: 3.8L: 5.0 US quarts (4.7 L) with filter; 3.3L: 4.5 US quarts (4.3 L) with filter Coolant Type: Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant, Orange Coolant Capacity: Approximately...
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Chrysler Town & Country 2005 Workshop Repair Service Manual
Basic Information
Identification
Make: Chrysler
Model: Town & Country
Year: 2005
Codes
Chassis Code: RS (Fourth Generation)
Introduction
Market Position
Market Position: The 2005 Chrysler Town & Country was a leading contender in the mid-size minivan segment, known for its upscale features and family-oriented practicality. This manual supports owners and technicians in maintaining this versatile vehicle.
Competitive Analysis
Competitors: Competed with vehicles such as the Honda Odyssey, Toyota Sienna, and Ford Freestar/Windstar. The Town & Country offered distinctive styling and premium options for its class.
Key Features
Key Features: The 2005 model year was part of the fourth generation (RS) and featured innovative solutions like the Stow 'n Go seating system, which greatly enhanced cargo and passenger flexibility.
Manual Details
Coverage Areas
Coverage Scope: All models, engines, and trim levels for the 2005 Chrysler Town & Country.
Page Count
Estimated Page Count: 1500+
Manual Type
Manual Type: Workshop Repair and Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, fuel system, ignition system, emission control systems, exhaust system, transmission (automatic).
Chassis: Front suspension, rear suspension, steering system, brake system (hydraulic, ABS), wheel and tire service.
Electrical: Battery, charging system, starting system, lighting, instruments, warning indicators, power distribution, body control modules (BCM), infotainment system, entertainment systems, driver assistance systems.
Body: Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems (including Stow 'n Go).
Procedures Included
Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, inspections.
Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical schematic interpretation.
Repair: Component removal and installation, overhaul procedures, adjustments, component testing, wiring harness repair.
Technical Data: Torque specifications, clearances, specifications for wear limits, wiring diagrams, exploded views, component identification.
Technical Depth
Depth: Comprehensive, covering basic maintenance to in-depth engine and transmission overhaul, electrical system diagnostics and repair.
Manual Specifications
File Format
File Format: Searchable PDF
Print Quality
Print Quality: High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Displacement: 3.8L (3778cc)
Engine Configuration: V6, Overhead Valve (OHV), 12-valve
Engine Code: E40
Horsepower: 200 hp @ 5000 rpm
Torque: 235 lb-ft @ 3800 rpm
Optional Engine
Engine Displacement: 3.3L (3301cc)
Engine Configuration: V6, Overhead Valve (OHV), 12-valve
Engine Code: EGA
Horsepower: 180 hp @ 5000 rpm
Torque: 205 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery: Sequential Electronic Fuel Injection (SEFI)
Recommended Fuel: 87 Octane Unleaded Gasoline
Transmission
Standard
Transmission Type: 4-speed Automatic Transaxle
Transmission Code: 41TE
Optional
Transmission Type: N/A (4-speed auto was standard across engines)
Features
Features: Electronic overdrive, torque converter clutch (TCC).
Fluid Specifications
Transmission Fluid Type: ATF+4 (Mopar)
Transmission Fluid Capacity: 8.5 US quarts (8.0 Liters)
Dimensions
Exterior
Length: 199.5 inches (5067 mm)
Width: 77.0 inches (1956 mm)
Height: 68.9 inches (1750 mm)
Wheelbase: 119.2 inches (3028 mm)
Cargo
Cargo Volume Behind 3Rd Row: 37.0 cubic feet (1048 L)
Cargo Volume Behind 2Nd Row: 83.5 cubic feet (2364 L) (with 2nd row folded)
Cargo Volume Behind 1St Row: 143.5 cubic feet (4064 L) (with 2nd and 3rd rows folded)
Weights
Curb Weight Est: 4,400 - 4,700 lbs (2000 - 2132 kg)
Gross Vehicle Weight Rating Gvw: 5,900 - 6,000 lbs (2676 - 2722 kg)
Safety Features
Ratings
NHTSA Frontal Impact Driver: ★★★★★ (5-Star)
NHTSA Frontal Impact Passenger: ★★★★★ (5-Star)
NHTSA Side Impact Front Seat: ★★★★★ (5-Star)
NHTSA Side Impact Rear Seat: ★★★★ (4-Star)
IIHS Moderate Overlap Frontal Offset: Good
IIHS Side Impact: Good
Active Features
Active Features List: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP) - optional on some trims.
Passive Features
Passive Features List: Multi-stage front airbags, front side-impact airbags, available all-row side curtain airbags, front seat belt pretensioners, LATCH child seat anchor system.
Technology Features
Infotainment
Infotainment Features: Available AM/FM stereo with CD player, Sirius Satellite Radio, rear-seat entertainment system (DVD player and screens), navigation system. Uconnect hands-free communication system was available on later models, though less common for 2005.
Driver Assistance
Driver Assistance Features: Available park assist (rear parking sensors), power adjustable pedals.
Connectivity
Connectivity Features: Accessory power outlets, auxiliary input jack for audio devices.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first) for synthetic blend oil; consult manual for severe duty intervals.
Engine Air Filter Replacement: Every 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement: Every 15,000 miles or annually.
Spark Plug Replacement: 3.3L: 100,000 miles (original equipment), 3.8L: 100,000 miles (original equipment).
Fluid Specifications
Engine Oil Type: SAE 5W-30 (Chrysler recommends Pennzoil Synthetic Blend or equivalent)
Engine Oil Capacity: 3.8L: 5.0 US quarts (4.7 L) with filter; 3.3L: 4.5 US quarts (4.3 L) with filter
Coolant Type: Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant, Orange
Coolant Capacity: Approximately 12.0 US quarts (11.4 L)
Brake Fluid Type: DOT 3
Known Issues
Common Issues: Potential issues include intermittent power window failures, HVAC blower motor resistor failures, power sliding door motor issues, and occasional catalytic converter concerns. The transmission cooler lines can sometimes develop leaks. The Stow 'n Go mechanism can require lubrication and adjustment.
Vehicle History
Brand Heritage
Brand Heritage: Chrysler has a long history of producing family vehicles, with the minivan segment being a cornerstone of its product line since the introduction of the Dodge Caravan/Plymouth Voyager in the mid-1980s, later evolving into the Chrysler Town & Country as the premium offering.
Model Evolution
Fourth Generation: The 2005 model year marked the introduction of the fourth generation (RS) of the Town & Country, a significant redesign featuring a more refined exterior, improved interior amenities, and the groundbreaking Stow 'n Go seating.
Production
Production Location: Windsor, Ontario, Canada
Production Years For Generation: 2005-2007
Awards & Recognition
Recognitions
Kbb Best Family Cars: The Town & Country, particularly with the Stow 'n Go system, frequently received positive mentions in 'best family car' lists from publications like Kelley Blue Book for its practicality and innovation.
Ratings
Jd Power Dependability: While specific year ratings vary, the fourth-generation Town & Country generally performed moderately in initial quality and long-term dependability studies compared to segment leaders.
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