2002 CHRYSLER Town & Country Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 2002 Codes Chassis Code: NS 👋 Introduction Market Position Segment: Minivan Target Audience: DIY mechanics, professional auto repair technicians, and owners seeking in-depth knowledge of their vehicle's systems. Competitive Analysis Competitors 2002: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Monterey. Key Features Utility: The 2002 Town & Country is a family-oriented minivan known for its versatile interior, comfortable ride, and available Stow 'n Go seating (introduced in later generations, but the platform laid groundwork). Manual Value Proposition: Provides dealership-level repair and maintenance information, empowering users to perform complex tasks and understand their vehicle's intricate systems. 📋 Manual Details Coverage Areas Systems Covered Overview: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Interior, Body Control Modules, Powertrain Control Modules, Diagnostic Procedures, Wiring Diagrams. Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine assembly, disassembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshafts, and timing systems. Engine Performance: Diagnosis and repair of fuel injection, ignition systems, emissions control, engine cooling, and lubrication systems. Transmission Automatic: Complete overhaul procedures, diagnostic charts, hydraulic control systems, torque converter, and transmission control module (TCM) information. Drivetrain: Front-wheel drive axle and bearing service, differential service, and related components. Suspension: Front and rear suspension component removal, installation, and alignment specifications. Steering: Power steering system diagnosis, repair, steering column, and linkage service. Brakes: Front and rear brake system service (disc brakes), including caliper, rotor, and hydraulic system repair, ABS system diagnostics. Electrical System: Comprehensive wiring diagrams, component location, diagnostic procedures for charging system, starting system, lighting, instrumentation, and power accessories. HVAC: Air conditioning system diagnosis and repair, heater core service, climate control module operation. Body Interior: Body panel removal and installation, interior trim, door and window mechanisms, seat mechanisms, and liftgate operation. Body Control Modules: BCM programming and diagnostics, power locks, power windows, remote keyless entry. Powertrain Control Modules: PCM diagnostic trouble codes (DTCs), sensor and actuator testing, PCM replacement and programming. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections. Troubleshooting: Step-by-step diagnostic guides and flowcharts for common and uncommon issues. Repair Procedures: Detailed, illustrated instructions for component repair and replacement. Diagnostic Charts: Extensive diagnostic tables based on symptoms and DTCs. Wiring Diagrams: Complete and detailed wiring schematics for all vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and module programming. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages for convenient workshop use. Print Quality Resolution: High-resolution images and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: EGA Engine Description: 3.3L V6 OHV 12-valve Performance Horsepower: 158 hp @ 4900 rpm Torque: 190 lb-ft @ 3400 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Mechanical Bore X Stroke: 3.44 in x 3.72 in (87.3 mm x 94.5 mm) Compression Ratio: 8.4:1 Cooling System Coolant Type: Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, 5-year/100,000 mile (50/50 mix with distilled water) Lubrication System Oil Capacity W Filter: 4.0 quarts (3.8 liters) with filter change 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Transmission Model: 41TE (based on A604) Features Transmission Control: Electronically controlled with automatic shifting and overdrive. Fluid Specifications Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 9602) Fluid Capacity Fluid Capacity: Approximately 9.5 pints (4.5 liters) for a dry fill, check dipstick for level. 📐 Dimensions Exterior Length: 195.5 inches (4966 mm) Width: 71.5 inches (1816 mm) Height: 67.1 inches (1704 mm) Wheelbase: 119.3 inches (3030 mm) Weights Curb Weight: Approx. 4,100 - 4,300 lbs (1860 - 1950 kg) Cargo Cargo Volume Behind 3Rd Row: Approx. 27.7 cu ft (0.78 m³) Cargo Volume Behind 2Nd Row: Approx. 82.1 cu ft (2.32 m³) Cargo Volume Max: Approx. 149.9 cu ft (4.24 m³) 🛡️ Safety Features Ratings NHTSA Frontal Driver 5Star: Yes NHTSA Frontal Passenger 5Star: Yes NHTSA Side Driver 4Star: Yes NHTSA Side Rear Passenger 4Star: Yes Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional/Standard on higher trims Passive Features Airbags Front: Driver and front-passenger airbags Airbags Side: Optional front-seat side airbags Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, cassette tape player, and optional rear-seat entertainment system. Navigation System: Optional factory-installed GPS navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control Parking Sensors: Optional rear park assist system Connectivity Remote Keyless Entry: Standard or optional remote keyless entry...
DIY mechanics, professional auto repair technicians, and owners seeking in-depth knowledge of their vehicle's systems.
Competitive Analysis
Competitors 2002:
Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Monterey.
Key Features
Utility:
The 2002 Town & Country is a family-oriented minivan known for its versatile interior, comfortable ride, and available Stow 'n Go seating (introduced in later generations, but the platform laid groundwork).
Manual Value Proposition:
Provides dealership-level repair and maintenance information, empowering users to perform complex tasks and understand their vehicle's intricate systems.
📋 Manual Details
Coverage Areas
Systems Covered Overview:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Interior, Body Control Modules, Powertrain Control Modules, Diagnostic Procedures, Wiring Diagrams.
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine assembly, disassembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshafts, and timing systems.
Engine Performance:
Diagnosis and repair of fuel injection, ignition systems, emissions control, engine cooling, and lubrication systems.
Transmission Automatic:
Complete overhaul procedures, diagnostic charts, hydraulic control systems, torque converter, and transmission control module (TCM) information.
Drivetrain:
Front-wheel drive axle and bearing service, differential service, and related components.
Suspension:
Front and rear suspension component removal, installation, and alignment specifications.
Steering:
Power steering system diagnosis, repair, steering column, and linkage service.
Brakes:
Front and rear brake system service (disc brakes), including caliper, rotor, and hydraulic system repair, ABS system diagnostics.
Electrical System:
Comprehensive wiring diagrams, component location, diagnostic procedures for charging system, starting system, lighting, instrumentation, and power accessories.
HVAC:
Air conditioning system diagnosis and repair, heater core service, climate control module operation.
Body Interior:
Body panel removal and installation, interior trim, door and window mechanisms, seat mechanisms, and liftgate operation.
Body Control Modules:
BCM programming and diagnostics, power locks, power windows, remote keyless entry.
Powertrain Control Modules:
PCM diagnostic trouble codes (DTCs), sensor and actuator testing, PCM replacement and programming.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections.
Troubleshooting:
Step-by-step diagnostic guides and flowcharts for common and uncommon issues.
Repair Procedures:
Detailed, illustrated instructions for component repair and replacement.
Diagnostic Charts:
Extensive diagnostic tables based on symptoms and DTCs.
Wiring Diagrams:
Complete and detailed wiring schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and module programming.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Electronically controlled with automatic shifting and overdrive.
Fluid Specifications
Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602)
Fluid Capacity
Fluid Capacity:
Approximately 9.5 pints (4.5 liters) for a dry fill, check dipstick for level.
📐 Dimensions
Exterior
Length:
195.5 inches (4966 mm)
Width:
71.5 inches (1816 mm)
Height:
67.1 inches (1704 mm)
Wheelbase:
119.3 inches (3030 mm)
Weights
Curb Weight:
Approx. 4,100 - 4,300 lbs (1860 - 1950 kg)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 27.7 cu ft (0.78 m³)
Cargo Volume Behind 2Nd Row:
Approx. 82.1 cu ft (2.32 m³)
Cargo Volume Max:
Approx. 149.9 cu ft (4.24 m³)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 5Star:
Yes
NHTSA Frontal Passenger 5Star:
Yes
NHTSA Side Driver 4Star:
Yes
NHTSA Side Rear Passenger 4Star:
Yes
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional/Standard on higher trims
Passive Features
Airbags Front:
Driver and front-passenger airbags
Airbags Side:
Optional front-seat side airbags
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, cassette tape player, and optional rear-seat entertainment system.
Navigation System:
Optional factory-installed GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear park assist system
Connectivity
Remote Keyless Entry:
Standard or optional remote keyless entry system
Power Sliding Doors:
Available power-operated sliding doors and liftgate.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (severe) or 6,000 miles (normal) with synthetic blend or full synthetic oil. Refer to manual for specific conditions.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Recommended replacement every 30,000 miles.
Spark Plug Replacement:
Recommended replacement at 100,000 miles with original equipment or equivalent iridium spark plugs.
Transmission Fluid Change:
Inspect every 30,000 miles, change/flush every 60,000 miles or as recommended by driving conditions. Use ATF+4.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+4 or equivalent power steering fluid
Known Issues
Ignition System Failures:
Premature failure of ignition coils and spark plugs is a common complaint.
Transmission Shifting Issues:
The 41TE transmission can experience slipping or hard shifting, often related to solenoid pack issues or fluid degradation. Regular fluid changes are critical.
Power Door Lock Actuators:
Failure of power door lock actuators, especially on sliding doors, is frequently reported.
Exhaust System Corrosion:
Rust and corrosion of exhaust components, particularly in areas with harsh winters, can lead to leaks or failures.
HVAC Blend Door Actuators:
Failure of the HVAC blend door actuators can result in improper temperature control and airflow direction.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984, and the Town & Country has been its premium offering since then.
Model Evolution
Generation Ns Platform:
The 2002 model is part of the third generation (NS platform) of the Town & Country, which debuted in 1996. This generation saw significant updates, including more powerful engines and improved safety features.
Production
Manufacturing Plant:
Windsor, Ontario, Canada
Production Years Third Gen:
1996-2007
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Ratings varied; consult specific year reviews. Generally praised for ride and interior space, but often criticized for reliability compared to Japanese rivals.
Ratings
Jdpower Dependability:
Historically, Chrysler minivans from this era received mixed to below-average dependability ratings from J.D. Power. This manual is essential for addressing potential issues.