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2005 Chrysler Voyager Multipurpose Parts Catalog Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Model Variant: Grand Voyager Year: 2005 Codes Platform Code: NS/GS (Voyager/Grand Voyager) 👋 Introduction Market Position Vehicle Segment: Minivan / Multipurpose Passenger Vehicle (MPV) Competitive Analysis Key Competitors 2005: Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Chevrolet Uplander/Venture Key Features Manual Benefit: Saves time and money when ordering parts by providing correct part numbers and illustrations. Manual Content Highlight: Detailed illustrations and exploded views Vehicle Philosophy Design Focus: The Voyager/Grand Voyager is designed as a family-oriented vehicle, prioritizing passenger comfort, cargo versatility, and ease of use. 📋 Manual Details Coverage Areas Covered Vehicle Types: Multipurpose Passenger Vehicle Less Side Air Bags, Multipurpose Passenger Vehicle With Side Air Bags Covered Vehicle Lines: Voyager/Grand Voyager-AWD (Left Hand Drive), Voyager/Grand Voyager-FWD (Right Hand Drive), Voyager/Grand Voyager-FWD (Left Hand Drive) Covered Trim Levels: Low Line, Medium, High Line, Sport, Special, Premium Page Count Estimated Page Count: Not specified (printable PDF) Manual Type Type: Illustrated Parts Catalog (IPC) Language Language: English Format Format: PDF Accessibility Download Method: Instant Download Device Compatibility: All Versions of Windows, Mac, iOS, BB, Android, etc. File Format Searchability: PDF format allows for text searching if the document is text-based and not purely image-based (though image-based PDFs can still be searched with OCR capabilities in some viewers). 📖 Manual Coverage Systems Covered Powertrain: Engine components, clutch, gear train, valve body, intermediate shaft Chassis: Structural components, cowl and dash panel, moldings Electrical: Air bags and clock springs, lamps (front), navigation kit, modules, speakers, antenna, speed control Safety Systems: Air bags and clock springs, shield kit-air front Interior: Nameplates Exterior: Moldings, lamps (front) Procedures Included Part Identification: Lookup of correct part numbers for all vehicle components Illustration Analysis: Interpretation of detailed illustrations and exploded views for part placement Technical Depth Scope: Comprehensive parts identification for all assemblies and sub-assemblies Detail Level: Specific part numbers, diagrams, and component relationships Part Number Lookup Catalog Purpose: Precisely identifies original equipment manufacturer (OEM) part numbers for replacement and service. Illustrations Visual Detail: Exploded views provide clear visualization of how components assemble and their relative positions within larger systems. 📊 Manual Specifications File Format Type: PDF Software Requirement: Adobe Acrobat Reader (latest version recommended) Print Quality Printability: All pages printable Zoom Capability: Zoomable for detailed viewing Binding Type Type: Digital (PDF) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1: 2.8L I4 Cyl. Turbo Diesel (ENR) Engine 2: 2.5L I4 Cyl. 16 Valve Turbo Diesel (ENJ) Engine 3: 2.4L I4 Cylinder 16-Valve Gasoline DOHC (MPI) (EDZ) Engine 4: 3.3L 6 Cylinder OHV Gasoline (EGA) Performance Horsepower 3.3L Gas: Approximately 180 hp (estimation based on common Chrysler 3.3L EGH/EGA engines) Torque 3.3L Gas: Approximately 205 lb-ft (estimation based on common Chrysler 3.3L EGH/EGA engines) Fuel System Fuel Delivery Gasoline: Multi-Point Fuel Injection (MPI) Turbo Diesel Systems: Turbocharged, Intercooled (for diesel variants) 🔧 Transmission Standard Transmission Type Gasoline: 4-Speed Automatic (e.g., 41TE, 42LE based on engine) Optional Transmission Type Diesel: Likely 4-Speed Automatic (e.g., 41TE, 42LE variants adapted for diesel torque) Features AWD Availability: Available with All-Wheel Drive (AWD) variants 📐 Dimensions Weights Gvwr Range: 2268-2721 kg (5001-6000 lbs) Curb Weight Est: 1800-2000 kg (Varies significantly by engine and configuration) Cargo Cargo Volume Max Est: Approx. 3250-3700 Liters (with rear seats folded/removed) 🛡️ Safety Features Ratings NHTSA Rollover Resistance Rating: Likely 4 out of 5 stars (typical for minivans of this era, but varies by specific configuration and test year). IIHS Crash Test Rating: Generally good frontal and side impact ratings for this generation, but specific ratings may vary by configuration and test year. Active Features Traction Control: Available (TC) on some models ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags Standard: Frontal airbags for driver and front passenger Airbags Optional: Side airbags (mention of 'Multipurpose Passenger Vehicle With Side Air Bags' in product info) 💡 Technology Features Infotainment Audio System: Various options including AM/FM/CD, Cassette, and premium Infinity sound systems were available. Satellite radio compatibility might be present on higher trims. Navigation: Optional factory navigation system available ('Navigation Kit' mentioned in manual contents). Driver Assistance Cruise Control: Standard 'Speed Control' system available. Parking Assistance: Rear parking assist sensors were an option on some models. Connectivity Auxiliary Input: Unlikely to have standard auxiliary input jack, but aftermarket solutions may exist. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to owner's manual, typically 5,000-7,500 miles or 6 months for gasoline engines (diesel may vary). Transmission Fluid Change: Refer to owner's manual; often around 30,000-50,000 miles, or more frequently under severe use. Fluid Specifications Engine Oil Type Gasoline: Typically SAE 5W-30 API certified oil (refer to specific engine manual for exact spec) Transmission Fluid Type: ATF+4 (MS-9602) is common for Chrysler automatics of this era. Coolant Type: Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically orange or pink...
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2005 Chrysler Voyager Multipurpose Parts Catalog Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Model Variant:
Grand Voyager
Year:
2005
Codes
Platform Code:
NS/GS (Voyager/Grand Voyager)
👋 Introduction
Market Position
Vehicle Segment:
Minivan / Multipurpose Passenger Vehicle (MPV)
Competitive Analysis
Key Competitors 2005:
Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar, Chevrolet Uplander/Venture
Key Features
Manual Benefit:
Saves time and money when ordering parts by providing correct part numbers and illustrations.
Manual Content Highlight:
Detailed illustrations and exploded views
Vehicle Philosophy
Design Focus:
The Voyager/Grand Voyager is designed as a family-oriented vehicle, prioritizing passenger comfort, cargo versatility, and ease of use.
📋 Manual Details
Coverage Areas
Covered Vehicle Types:
Multipurpose Passenger Vehicle Less Side Air Bags, Multipurpose Passenger Vehicle With Side Air Bags
Covered Vehicle Lines:
Voyager/Grand Voyager-AWD (Left Hand Drive), Voyager/Grand Voyager-FWD (Right Hand Drive), Voyager/Grand Voyager-FWD (Left Hand Drive)
Covered Trim Levels:
Low Line, Medium, High Line, Sport, Special, Premium
Page Count
Estimated Page Count:
Not specified (printable PDF)
Manual Type
Type:
Illustrated Parts Catalog (IPC)
Language
Language:
English
Format
Format:
PDF
Accessibility
Download Method:
Instant Download
Device Compatibility:
All Versions of Windows, Mac, iOS, BB, Android, etc.
File Format
Searchability:
PDF format allows for text searching if the document is text-based and not purely image-based (though image-based PDFs can still be searched with OCR capabilities in some viewers).
📖 Manual Coverage
Systems Covered
Powertrain:
Engine components, clutch, gear train, valve body, intermediate shaft
Chassis:
Structural components, cowl and dash panel, moldings
Electrical:
Air bags and clock springs, lamps (front), navigation kit, modules, speakers, antenna, speed control
Safety Systems:
Air bags and clock springs, shield kit-air front
Interior:
Nameplates
Exterior:
Moldings, lamps (front)
Procedures Included
Part Identification:
Lookup of correct part numbers for all vehicle components
Illustration Analysis:
Interpretation of detailed illustrations and exploded views for part placement
Technical Depth
Scope:
Comprehensive parts identification for all assemblies and sub-assemblies
Detail Level:
Specific part numbers, diagrams, and component relationships
Part Number Lookup
Catalog Purpose:
Precisely identifies original equipment manufacturer (OEM) part numbers for replacement and service.
Illustrations
Visual Detail:
Exploded views provide clear visualization of how components assemble and their relative positions within larger systems.
📊 Manual Specifications
File Format
Type:
PDF
Software Requirement:
Adobe Acrobat Reader (latest version recommended)
Print Quality
Printability:
All pages printable
Zoom Capability:
Zoomable for detailed viewing
Binding Type
Type:
Digital (PDF)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.8L I4 Cyl. Turbo Diesel (ENR)
Engine 2:
2.5L I4 Cyl. 16 Valve Turbo Diesel (ENJ)
Engine 3:
2.4L I4 Cylinder 16-Valve Gasoline DOHC (MPI) (EDZ)
Engine 4:
3.3L 6 Cylinder OHV Gasoline (EGA)
Performance
Horsepower 3.3L Gas:
Approximately 180 hp (estimation based on common Chrysler 3.3L EGH/EGA engines)
Torque 3.3L Gas:
Approximately 205 lb-ft (estimation based on common Chrysler 3.3L EGH/EGA engines)
Fuel System
Fuel Delivery Gasoline:
Multi-Point Fuel Injection (MPI)
Turbo Diesel Systems:
Turbocharged, Intercooled (for diesel variants)
🔧 Transmission
Standard
Transmission Type Gasoline:
4-Speed Automatic (e.g., 41TE, 42LE based on engine)
Optional
Transmission Type Diesel:
Likely 4-Speed Automatic (e.g., 41TE, 42LE variants adapted for diesel torque)
Features
AWD Availability:
Available with All-Wheel Drive (AWD) variants
📐 Dimensions
Weights
Gvwr Range:
2268-2721 kg (5001-6000 lbs)
Curb Weight Est:
1800-2000 kg (Varies significantly by engine and configuration)
Cargo
Cargo Volume Max Est:
Approx. 3250-3700 Liters (with rear seats folded/removed)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Rating:
Likely 4 out of 5 stars (typical for minivans of this era, but varies by specific configuration and test year).
IIHS Crash Test Rating:
Generally good frontal and side impact ratings for this generation, but specific ratings may vary by configuration and test year.
Active Features
Traction Control:
Available (TC) on some models
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags Standard:
Frontal airbags for driver and front passenger
Airbags Optional:
Side airbags (mention of 'Multipurpose Passenger Vehicle With Side Air Bags' in product info)
💡 Technology Features
Infotainment
Audio System:
Various options including AM/FM/CD, Cassette, and premium Infinity sound systems were available. Satellite radio compatibility might be present on higher trims.
Navigation:
Optional factory navigation system available ('Navigation Kit' mentioned in manual contents).
Driver Assistance
Cruise Control:
Standard 'Speed Control' system available.
Parking Assistance:
Rear parking assist sensors were an option on some models.
Connectivity
Auxiliary Input:
Unlikely to have standard auxiliary input jack, but aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to owner's manual, typically 5,000-7,500 miles or 6 months for gasoline engines (diesel may vary).
Transmission Fluid Change:
Refer to owner's manual; often around 30,000-50,000 miles, or more frequently under severe use.
Fluid Specifications
Engine Oil Type Gasoline:
Typically SAE 5W-30 API certified oil (refer to specific engine manual for exact spec)
Transmission Fluid Type:
ATF+4 (MS-9602) is common for Chrysler automatics of this era.
Coolant Type:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically orange or pink (e.g., Mopar OAT).
Known Issues
Common Wear Item:
CV Axles, Suspension Components (ball joints, tie rod ends), Transmission solenoids/internal wear (especially with high mileage/poor maintenance).
Electrical Issues:
Occasional issues with power window motors, door lock actuators, and instrument cluster components.
Engine Diesel Specific:
Potential for turbocharger issues, glow plug failures, and injector problems on diesel engines if not properly maintained.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history in minivan development, pioneering the segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s.
Model Evolution
Voyager Generation:
This 2005 model falls into the third generation of the Chrysler minivan platform (NS/GS), which was introduced in 1995 and received significant updates.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada; also St. Louis, Missouri, USA for some variants.
🏆 Awards & Recognition
Recognitions
Past Awards:
Chrysler minivans have historically received awards and accolades for practicality, comfort, and utility from various automotive publications.
Ratings
Consumer Satisfaction General:
Generally competitive for its class, though specific model year satisfaction can vary.
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